Mechanism of welding fume suppression during AC-pulsed MIG welding of Al-Mg alloys

Welding fume, inevitably generated during arc welding processes, may be a source of occupational pneumoconiosis when persistently inhaled in the long term and accordingly merits serious consideration in occupational hygiene respects. To improve the working environment at welding sites, it is imperative to ensure total air exchange at work sites, local extraction in the vicinity of welding facilities, and the wearing of respiration protection devices in other respects.¹ Currently available preventive measures, however, suffer from a number of drawbacks, such as heavy investments needing to be made in equipment and facilities and operability being obstructed by the wearing of respiration protection devices. Alongside such passive measures, it is desirable to develop welding materials or methods able to suppress welding fume generation at source.