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微型钻头端刃侧刃缺陷的全景式视觉检测技术
引用本文:崔旭东,曹普信,王平江.微型钻头端刃侧刃缺陷的全景式视觉检测技术[J].控制理论与应用,2021,38(1):157-165.
作者姓名:崔旭东  曹普信  王平江
作者单位:鞍山师范学院,华中科技大学,华中科技大学
基金项目:国家科技重大(04)专项“核工业专用零部件制造装备换脑工程”(2017ZX04011006–005), 国家科技重大(04)专项“高档数控系统关键共性技术创 新能力平台(二期)”(2015ZX04005007).
摘    要:在微钻生产中采用机器视觉方法进行缺陷检测时,其难点在于一次拍摄就获得微钻侧刃的完整的、高分辨率的图像.当采用高倍率光学镜头时,又产生视野与检测范围的矛盾.为解决该矛盾,本文创造性地设计了一套内锥镜面反射成像装置,既可获得微钻端刃的清晰图像,又可获得整个微钻侧刃的清晰图像,使得微钻缺陷的全自动视觉检测成为可能.试验结果表明,本文研发的微钻全景式视觉检测系统,能够满足微钻生产中的自动化检测需求.

关 键 词:微型钻头  内锥全反射镜  机器视觉  视觉检测  图像拼接  缺陷检测
收稿时间:2019/11/14 0:00:00
修稿时间:2020/9/13 0:00:00

Panoramic visual inspection technology for defects of end edge and side edge of micro drill
CUI Xu-dong,CAO Pu-xin and WANG Ping-jiang.Panoramic visual inspection technology for defects of end edge and side edge of micro drill[J].Control Theory & Applications,2021,38(1):157-165.
Authors:CUI Xu-dong  CAO Pu-xin and WANG Ping-jiang
Affiliation:Anshan Normal College,Huazhong University of Science and Technology,Huazhong University of Science and Technology
Abstract:When machine vision is used for defect detection in the production of micro-drills, the difficulty lies in obtaining a complete, high-resolution image of the side edge of the micro-drill with one shot. When a high-magnification optical lens is used, there is a contradiction between the field of view and the detection range. In order to solve this contradiction, this paper creatively designed a set of inner cone mirror reflection imaging devices, which can obtain clear images of the end edge of the micro-drill and the entire side edge of the micro-drill, enabling the automatic visual inspection of the micro-drill become possible. The test results show that the micro-drill panoramic visual inspection system developed in this paper can meet the needs of automated inspection in the production of micro-drills. The test results show that the micro-drill panoramic visual inspection system developed in this paper can meet the needs of automated inspection in the production of micro-drills.
Keywords:micro drill bit  internal cone total reflection mirror  machine vision  visual inspection  image stitching  defect inspection
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