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基于激光视觉传感的铝合金自适应焊接
引用本文:陈志翔,宋永伦,张军,张万春,蒋立,夏旭新.基于激光视觉传感的铝合金自适应焊接[J].北京工业大学学报,2006,32(8):714-718.
作者姓名:陈志翔  宋永伦  张军  张万春  蒋立  夏旭新
作者单位:1. 北京工业大学,机械工程与应用电子技术学院,北京,100022
2. 中国航天科技集团公司,长征机械厂,四川,万源,636371
基金项目:国防基础科研基金资助项目(K0301040402).
摘    要:为了适应大型铝合金构件TIG焊接坡口状态的变化,建立了基于激光视觉传感的自适应焊接系统.系统采用新型激光视觉传感器精确测量焊缝坡口,获得焊缝坡口角度、间隙、截面积和错边等几何信息,可用于焊前辅助大型航天构件的装配,以及焊接过程中焊缝自动跟踪.该系统根据坡口状况自动调整焊接电流、送丝速度等工艺参数,实现了焊接过程的自适应控制,焊接成形良好,焊接质量符合相关标准要求.

关 键 词:惰性气体保护焊  光学传感器  自适应系统  跟踪  铝合金
文章编号:0254-0037(2006)08-0714-05
收稿时间:05 10 2006 12:00AM
修稿时间:2006年5月10日

Laser Vision Sensing Based Adaptive Welding for Aluminum Alloy
CHEN Zhi-xiang,SONG Yong-lun,ZHANG Jun,ZHANG Wan-chun,JIANG Li,XIA Xu-xin.Laser Vision Sensing Based Adaptive Welding for Aluminum Alloy[J].Journal of Beijing Polytechnic University,2006,32(8):714-718.
Authors:CHEN Zhi-xiang  SONG Yong-lun  ZHANG Jun  ZHANG Wan-chun  JIANG Li  XIA Xu-xin
Affiliation:1. College of Mechanical Engineering and Applied Electronics Technology, Beijing University of Technology, Beijing 100022, China ; 2.Changzheng Machinary Co, China Aerospace Science and Technology Corperation, Wanyuan 636371, Sichuan, China
Abstract:A laser vision sensing based adaptive TIG welding system for large-scale aluminum alloy components was established to fit for the variety of weld groove conditions.A new type laser vision sensor was used to pre- cisely measure the weld groove.The joint geometry data,such as bevel angle,gap,area,mismatch and etc, could be used in assembling large-scale aerospace components before welding and were applied for automatic seam tracking in welding.An adaptive welding process is realized by automatically adjusting the wire feeding speed and the welding current according to the groove conditions,with good weld formation and high welding quality which meet the requirements of the relative standards.
Keywords:inert gas welding  optical sensors  adaptive system  tracking  aluminum alloy
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