Economics of solar air pre-heating in south Indian tea factories: a case study

Tea processing is an energy intensive operation requiring both thermal and electrical energy. Hot air at a temperature of 100–130°C for tea drying and withering has been obtained in the past by burning coal or firewood. Over the last four years, roof integrated solar air heating systems have been introduced in some of the tea factories of south India, as a partial energy source. This paper aims to present the economical analysis of one such system: a 212 m² collector area system that has been in operation for 2.75 yr. The system has reduced specific fuel consumption for tea production from 0.932 to 0.71 kg/kg dmt (drier mouth tea), which represents a fuel savings of approximately 25%. The economic analysis considered the annual investment cost and return cost and included concessions offered by the Government. It shows a payback period of from two to four years, depending upon whether the company is profit making or non-profit making. This work has helped to establish the economic viability of this method.