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钢丝绳断丝缺陷涡流检测方法
引用本文:于小杰,李旭东,解社娟,李鹏,王昊,陈振茂.钢丝绳断丝缺陷涡流检测方法[J].中国机械工程,2019,30(22):2757.
作者姓名:于小杰  李旭东  解社娟  李鹏  王昊  陈振茂
作者单位:1. 陕西省无损检测与结构完整性评价工程技术研究中心,机械结构强度与振动国家重点实验室,西安交通大学,西安,710049 2.新疆维吾尔自治区特种设备检验研究院,乌鲁木齐,830011 3.石河子大学机械电气工程学院,乌鲁木齐,832003
基金项目:国家重点研发计划资助项目(2017YFF0209703); 国家自然科学基金资助项目(51577139,51877163)
摘    要:设计了一种在钢丝绳内主要感生轴向涡流的新型无损检测探头,为了确认其可行性,采用退化向量位(Ar)有限元法对钢丝绳涡流检测进行了数值模拟。基于仿真结果设计并制作了钢丝绳涡流检测探头,并通过检测带有断丝缺陷的钢丝绳模拟试件和实际钢丝绳验证了其有效性。仿真与实验结果表明,所开发的新型涡流检测探头对钢丝绳断丝缺陷检测非常有效。

关 键 词:钢丝绳断丝缺陷  涡流检测  退化磁矢位方法  阵列涡流探头  

ECT Method for Wire Breakage Defects in Wire Ropes
YU Xiaojie,LI Xudong,XIE Shejuan,LI Peng,WANG Hao,CHEN Zhenmao.ECT Method for Wire Breakage Defects in Wire Ropes[J].China Mechanical Engineering,2019,30(22):2757.
Authors:YU Xiaojie  LI Xudong  XIE Shejuan  LI Peng  WANG Hao  CHEN Zhenmao
Affiliation:1.Shaanxi Engineering Research Center of NDT and Structural Integrity Evaluation,State Key Laboratory for Strength and Vibration of Mechanical Structures,Xi'an Jiaotong University, Xi'an,710049 2. Xinjiang Inspection Institute of Special Equipment, Urumqi, 830011 3.College of Mechanical and Electrical Engineering,Shihezi University, Urumqi, 832003
Abstract:A new type of ECT probe was designed, which mainly induced eddy currents in axial direction of wire ropes. To prove the feasibility, a finite element method code of reduced vector potential formulation (Ar method) was applied to simulate ECT signals due to different defects and probe geometries. Based on the numerical results, an ECT probe was designed and fabricated and the efficiency for inspection of wire ropes was demonstrated through experiments with test-piece of simulated and practical wire ropes. Both the numerical and experimental results reveal that the developed probe can detect the wire breakages in wire ropes efficiently.
Keywords:wire breakage in wire ropes  eddy current testing(ECT)  reduced magnetic vector potential method  array eddy current probe  
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