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中碳J55钢HFW焊接油井管钩状裂纹缺陷分析
引用本文:邹 航,徐进桥,张 峰,,郭 斌,孔君华,崔 磊,李利巍.中碳J55钢HFW焊接油井管钩状裂纹缺陷分析[J].焊管,2015,38(9):17-21.
作者姓名:邹 航  徐进桥  张 峰    郭 斌  孔君华  崔 磊  李利巍
作者单位:(1. 武汉钢铁(集团)公司研究院,武汉430080;2. 国家石油天然气管材工程技术研究中心,陕西 宝鸡 721008;3. 宝鸡石油钢管有限责任公司 钢管研究院,陕西 宝鸡 721008)
摘    要:钩状裂纹缺陷是导致中碳J55钢超声波探伤不合格的主要原因。针对中碳J55钢HFW焊接过程中出现的不同钩状裂纹缺陷进行了分析,并提出了改进措施。研究结果表明,造成中碳J55钢HFW焊接钩状裂纹的主要原因为钢中的大颗粒夹杂物以及板厚1/4位置严重偏析,且现有的夹杂物及带状组织检验标准难以对J55钢的质量进行有效管控。通过减少单中包连浇炉次、增加铸坯头尾切废量以及改用直弧形连铸机等措施,钩状裂纹缺陷率可大幅降低。

关 键 词:焊管  J55钢  油套管  中碳钢  HFW  钩状裂纹

Analysis of Hook Crack Defects on HFW Welding Tubing and Casing of Medium-carbon J55 Steel
ZOU Hang,XU Jinqiao,ZHANG Feng,,GUO Bin,KONG Junhua,CUI Lei,LI Liwei.Analysis of Hook Crack Defects on HFW Welding Tubing and Casing of Medium-carbon J55 Steel[J].Welded Pipe and Tube,2015,38(9):17-21.
Authors:ZOU Hang  XU Jinqiao  ZHANG Feng    GUO Bin  KONG Junhua  CUI Lei  LI Liwei
Affiliation:(1. R&D Center, Wuhan Iron and Steel Company(Group), Wuhan 430080, Hubei, China;2. National Engineering Technology Research Center for Petroleum and Natural Gas Tubular Goods, Baoji 721008, Shaanxi, China;3. Steel Pipe Research Institute of Baoji Petroleum Steel Pipe Co., Ltd., Baoji 721008, Shaanxi, China)
Abstract:Hook crack is the fundamental reason for the rejection of ultrasonic detection. Different kinds of hook crack defects, which happened during HFW welding of medium-carbon J55 steel, were analyzed, and effective measures were given. The results showed that large inclusions and severe segregation at 1/4 thickness are mine reasons for hook crack defects, and the existing inclusion and banded structure test standards were proved ineffective. By reducing the number of casting furnace, increasing the cutting length of slab head and tail and using straight arc slab casting machine, hook crack defects could be greatly reduced.
Keywords:welded pipe  J55 steel  casing &tubing  medium-carbon steel  HFW  hook crack
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