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翅片管路焊接接头断裂原因分析
引用本文:李宁,张渠,闫晓红,刘志虹. 翅片管路焊接接头断裂原因分析[J]. 中国材料科技与设备, 2014, 0(1): 57-59
作者姓名:李宁  张渠  闫晓红  刘志虹
作者单位:北京北方车辆集团有限公司,北京100072
摘    要:
通过KYKY2800扫描电镜等技术手段对翅片管路焊接接头进行失效分析。分析表明,焊缝与2#环管的焊趾处存在有不连续的咬边,造成应力集中;在交变应力的作用下于咬边处产生微裂纹,并沿一定方向扩展(同时材料的不均匀性也为裂纹的扩展提供了有利条件),直至最后疲劳断裂,造成失效。最后提出了预防措施。

关 键 词:失效  咬边  焊接接头  交变应力

Failure Analysis on Welded Joints of the Finned Pipe
Affiliation:LINing , ZHANGQu, YAN Xiao--hong, LIUZhi--hong (Beijing North Vehicle Group Corporation, Beiiing, 100072, China)
Abstract:
It was analyzed the cause of failure on welded joints of the finned pipe by KYKY--2800 scanning electron microscopy techniques. It was discovered that the main reason resulting in breaking was the weld defects at the welded joint: over undercut. Stress concentration exist in undercut, thus in the role of alternating stress, micro--cracks arose, and extended along a certain direction (at the same time material heterogeneity is also a favorable condition for crack propagation), until the final fatigue fracture. Finally, the preventive measure was proposed.
Keywords:Failure analysis  Undercut  Welded joints  Alternating stress
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