Propylsulfonic acid-functionalized partially crystalline silicalite-1 materials: synthesis and characterization

Propylsulfonic acid-functionalized partially crystalline silicalite-1 materials were synthesized via one step co-condensation technique by varying the molar ratio of organosilane source, 3-mercaptopropyltrimethoxysilane (3MP) to tetraethylorthosilicate (TEOS) in the range of 0.05–0.30, and subsequent oxidation of thiol group to propylsulfonic acid using hydrogen peroxide (H₂O₂). These materials were characterized by X-ray diffraction (XRD), high resolution transmission electron microscopy (HRTEM), scanning electron microscopy (SEM) and nitrogen adsorption–desorption method. The structure of these materials was determined by Fourier transform infrared spectroscopy (FT-IR) and ²⁹Si and ¹³C solid state NMR. XRD results show that % crystallinity of the materials decreased with the increase in 3MP concentration in the synthesis mixture. Selected area electron diffraction (SAED) showed the presence of crystalline and amorphous phases in the samples. An amorphous phase was formed when 3MP concentration was 30 mol% of the total silica source. After elimination of the structure directing agent (SDA) by calcination at 420 °C, thermogravimetric analysis (TGA) shows that the structure was thermally stable up to 550 °C. Ammonia temperature-programmed desorption (NH₃-TPD) shows that the acid capacity of these materials was in the range of 1.19–1.83 mmol H⁺/g, which shows that these materials could be used as potential heterogeneous acid catalyst.