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新型秸秆洗涤装置试验研究
引用本文:孙国友,方书起,马力,陈俊英,刘利平,白净.新型秸秆洗涤装置试验研究[J].化工进展,2016,35(8):2598-2603.
作者姓名:孙国友  方书起  马力  陈俊英  刘利平  白净
作者单位:1. 郑州大学化工与能源学院, 河南 郑州 450001;2. 生物质炼制技术与装备河南省工程实验室, 河南 郑州 450001
基金项目:国家自然科学基金项目(21176227)。
摘    要:目前农作物秸秆主要通过水利碎浆机进行洗涤,具有功耗大、洗涤效果不好等缺点。本试验中设计了一种新型秸秆洗涤装置,并以小麦秸秆为原料对新型秸秆洗涤装置进行试验研究,主要考察了单因素搅拌转速、进水量以及进料速度对小麦秸秆含水量、洗涤机除杂率和洗涤装置单位产量功耗的影响。根据单因素的试验结果,对洗涤装置进行响应面优化,得到洗涤装置单位产量功耗最小的操作条件为:搅拌转速9.5r/min,进水量1.35倍于饱和进水量,进料速度1400kg/h。在此条件下对小麦秸秆进行洗涤,既能满足小麦秸秆含水量和洗涤机除杂率要求,又能使单位产量功耗最小,洗涤装置的综合效率最高。

关 键 词:新型秸秆洗涤装置  含水量  除杂率  单位产量功耗  响应面  
收稿时间:2015-12-18

Experimental study on new straw washing device
SUN Guoyou,FANG Shuqi,MA Li,CHEN Junying,LIU Liping,BAI Jing.Experimental study on new straw washing device[J].Chemical Industry and Engineering Progress,2016,35(8):2598-2603.
Authors:SUN Guoyou  FANG Shuqi  MA Li  CHEN Junying  LIU Liping  BAI Jing
Affiliation:1. School of Chemical Engineering and Energy, Zhengzhou University, Zhengzhou 450001, Henan, China;2. Engineering Laboratory of Henan Province for Biorefinery Technology and Equipment, Zhengzhou 450001, Henan, China
Abstract:Currently,the crop straw was washed by water aquapulper,which has the disadvantages of high power consumption and poor washing effect. In this experiment,a new straw washing device was designed,and the experiment was carried out with wheat straw. Experiments were conducted to study the influences on the wheat straw moisture content,impurity removing efficiency,power consumption per unit,by process parameters like agitator speed,water inflow and feed rate etc. According to single factor experiment results,we analyzed the washing device by response surface optimization. The results showed that power consumption per unit has a minimum value,when the agitator speed is 9.5r/min,water inflow 1.35 times saturated water inflow,feed rate 1400kg/h. The washing device can satisfy the requirement of wheat straw moisture content and impurity removing efficiency,and washing device has the highest comprehensive efficiency.
Keywords:new straw washing device  moisture content  impurity removing efficiency  power consumption per unit  response surface  
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