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高阶椭圆锥齿轮齿形设计与加工
引用本文:林超,龚海,侯玉杰,聂玲.高阶椭圆锥齿轮齿形设计与加工[J].中国机械工程,2012(3):253-258.
作者姓名:林超  龚海  侯玉杰  聂玲
作者单位:重庆大学机械传动国家重点实验室;中国人民解放军96263部队
基金项目:国家自然科学基金资助项目(50875269)
摘    要:根据齿轮空间啮合原理,分析了范成法生成高阶椭圆锥齿轮齿廓过程中,范成刀具的空间走刀位置;建立了高阶椭圆锥齿轮齿廓的数学模型,推导出了高阶椭圆锥齿轮的齿面方程,得到了高阶椭圆锥齿轮副的虚拟实体及装配模型;探讨了采用五轴联动数控机床加工高阶椭圆锥齿轮的方法,通过高阶椭圆锥齿轮的加工与啮合试验,对高阶椭圆锥齿轮理论传动比与实际传动比进行了对比分析,验证了范成法生成高阶椭圆锥齿轮齿廓模型的正确性,以及采用五轴数控机床加工高阶椭圆锥齿轮的可行性。

关 键 词:锥齿轮  非圆锥齿轮  范成法  齿面方程

Tooth Profile Design and Manufacture of Higher-order Elliptical Bevel Gears
Lin Chao,Gong Hai,Hou Yujie,Nie Ling.Tooth Profile Design and Manufacture of Higher-order Elliptical Bevel Gears[J].China Mechanical Engineering,2012(3):253-258.
Authors:Lin Chao  Gong Hai  Hou Yujie  Nie Ling
Affiliation:1.The State Key Laboratory of Mechanical Transmission,Chongqing University,Chongqing,400044 2.96263 PLA Troops,Luoyang,Henan,471500
Abstract:Based on the space engagement theory,the space position of cutter was analyzed when the tooth profile of a higher-order elliptical bevel gear was generated,a mathematical model of higher-order elliptical bevel gear’s tooth profile was established;and then tooth surface equation of higher-order elliptical bevel gear was derived,pseudo-entity and assembly model of higher-order elliptical bevel gear were also acquired.Manufacturing methods by five-axis CNC of higher-order elliptical bevel gear were discussed,by the processing and mesh experimental research of a higher-order elliptical bevel gear pair,comparisons between experimental results and theoretical analysis was made to verify the mathematical model of higher-order elliptical bevel gear’s tooth profile,and the feasibility of processing methods shows the processing methods can be used in the actual machining.
Keywords:bevel gear  noncircular bevel gear  gear generating  tooth surface equation
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