Multi-objective optimization of the ecm process

Optimization of process parameters is helpful in efficient working of the process and, hence, in lowering the cost of machining. Optimization of ECM process parameters has been achieved by considering only one objective at a time from metal removal rate, geometrical accuracy, and total process cost. From a practical point of view, a solution of the ecm problem satisfying all three objectives simultaneously is highly desirable.In the proposed model, a multi-objective problem involving the ecm process is formulated producing highly nonlinearized equations. These are then linearized by regression analysis and converted into a goal programming format. Finally, the problem is solved by the partitioning algorithm.It is concluded that the tool, or cathode, remains safe at the optimal values of design variables obtained in the examples discussed. The optimal value of voltage when metal removal rate is the only objective, is found to be higher than the case when the geometrical accuracy requirement is also to be satisfied.