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Influence of the press ram motion on the joining characteristics during indentation plastic joining using a servo press
Authors:Ryo Matsumoto  Takahiro Chida  Shinji Hanami  Hiroshi Utsunomiya
Affiliation:1. Division of Materials and Manufacturing Science, Graduate School of Engineering, Osaka University, 2-1 Yamadaoka, Suita 565-0871, Japan;2. Division of Mechanical Engineering, Graduate School of Engineering Science, Osaka University, 1-3 Machikaneyama, Toyonaka 560-8531, Japan
Abstract:A plastic joining method for fixing bars and hot plates, called “indentation plastic joining”, was carried out using a servo press with press ram speed control. The influence of the press ram motion control on the indentation joining characteristics of an aluminum alloy bar and plate was examined. The accelerated ram motion was effective in reducing the bar indentation pressure by approximately 15% and the bonding strength of the indented bar–plate was improved by approximately 7%. The bonding mechanism underlying the indention joining method under press ram motion control is discussed in terms of the seizure of the plate and the mechanical clamping associated with the process. It is found that the accelerated ram motion produces heavier seizure at the indented bar–plate interface, whereas the decelerated ram motion reduces the degree of the seizure.
Keywords:Plastic joining  Servo press  Press ram motion  Seizure  Mechanical clamping
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