复杂型材智能加工制造系统的设计

目的 实现新一代信息技术背景下传统铝门窗幕墙型材加工行业的转型升级，以应对复杂型材加工制造存在的成本高、工序繁多等诸多挑战。方法 根据型材加工工艺流程及该行业定制化生产的特点，提出一种涵盖网上下单、订单自动处理、机床智能加工生产的复杂型材智能加工制造系统架构，重点针对自主开发的门窗幕墙型材一站式加工智能机床，研发出一套复杂型材智能加工制造系统。结果 研究了加工信息数字化模型、工艺数据库等关键技术。通过工艺数据库的构建，实现了自动编程系统的搭建。结合Web Service与XML技术，研发出订单自助处理系统、机床智能操作管理系统及其与ERP系统的集成互连，打通了生产各环节之间的技术壁垒，形成了复杂型材一体化加工工艺。结论 实际测试表明，经复杂型材智能加工制造系统一体化制造的复杂型材从接受订单到产品加工完成只需40分钟，大幅提高了生产效率和产品质量，降低了加工成本。本研究为复杂型材智能加工及其他传统制造行业的转型升级提供了有益的借鉴和参考。

Design of Intelligent Processing and Manufacturing System for Complex Profile

The work aims to realize transformation and upgrading of the traditional aluminum door and window curtain wall profile processing industry in the context of new generation information technology, to cope with the high cost, many processes and other challenges of complex profile processing and manufacturing. According to the profile processing process and the customized production characteristics of this industry, a complex profile intelligent processing and manufacturing system architecture covering online order placing, automatic order processing, and intelligent processing and production of machine tools was proposed to develop a complex profile intelligent processing and manufacturing system for self-developed one-stop processing intelligent machine tools for door and window curtain wall profiles. Key technologies such as digital model of processing information and process database were studied. Through the construction of the process database, the automatic programming system was realized. Combining Web Service and XML technologies, an order self-service processing system, a machine tool intelligent operation management system and its integrated interconnection with ERP system were developed. The technical barriers between the production links were broken and an integrated processing process for complex profiles was formed. The actual test shows that it takes only 40 minutes from the acceptance of order to the completion of product processing when the complex profile is manufactured by the integrated complex profile intelligent processing manufacturing system, which significantly improves the production efficiency and product quality and reduces the processing cost. This study provides a useful reference for transformation and upgrading of intelligent processing of complex profiles and other traditional manufacturing industries.