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Effects of parameters on rotational fine blanking of helical gear
引用本文:YANG Shan,SONG Yan-li,ZHANG Mei. Effects of parameters on rotational fine blanking of helical gear[J]. 中南工业大学学报(英文版), 2014, 0(1): 50-57
作者姓名:YANG Shan  SONG Yan-li  ZHANG Mei
基金项目:Project(51105287) supported by the National Natural Science Foundation of China; Project(201 l-P05) supported by the State Key Laboratory of Materials Processing and Die & Mould Technology, Huazhong University of Science and Technology, China; Project(2011-IV-009) supported by the Fundamental Research Funds for the Central Universities, China
摘    要:
The application of fine blanking to the manufacturing of helical gears directly from a strip has been restricted due to the traditional linear cutting stroke of the punch and die. In this work, rotational fine blanking which combined the linear and rotational motion of punch and counterpunch was applied for the forming of helical gears. A three-dimensional (3D) rigid-plastic finite element model was developed on the DEFORM-3D platform. By finite element simulation and analysis, the influences of key parameters on the punch load and cut surface were investigated. It is shown that: 1) with increasing the counterforce or helical angle, the punch load and the depth of die roll increase; 2) with increasing blank holder force, the punch load increases while the depth of die roll decreases; 3) V-ring indenter facilitates an improvement in the quality. The results of this research reveal the deformation mechanism of rotational fine blanking of helical gears, and provide valuable guidelines for further experimental studies.

关 键 词:齿轮转动  精冲  螺旋齿轮  旋转运动  有限元模型  有限元模拟  齿轮成形  关键参数

Effects of parameters on rotational fine blanking of helical gears
Abstract:
rotational fine blanking helical gear finite element simulation
Keywords:rotational fine blanking  helical gear  finite element simulation
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