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Thermophysical properties of Yb2O3 doped Gd2Zr2O7 and thermal cycling durability of (Gd0.9Yb0.1)2Zr2O7/YSZ thermal barrier coatings
Affiliation:1. School of Materials Science and Engineering, Beihang University, China;2. Beijing Key Laboratory for Advanced Functional Material and Thin Film Technology, Beihang University, No. 37, Xueyuan Road, Beijing 100191, China;1. The Key Laboratory of Inorganic Coating Materials, Chinese Academy of Sciences, Shanghai 201899, China;2. Shanghai Institute of Ceramics, Chinese Academy of Sciences, Shanghai 201899, China;1. School of Materials Science and Engineering, Beihang University, No. 37 Xueyuan Road, Beijing 100191, China;2. Key Laboratory of High-Temperature Structure Materials and Coatings Technology (Ministry of Industry and Information Technology), Beihang University, No. 37 Xueyuan Road, Beijing 100191, China;1. School of Materials Science and Engineering, Tianjin University, China;2. Tianjin Key Laboratory of Advanced Joining Technology, Tianjin University, China;3. Key Lab of Advanced Ceramics and Machining Technology of Ministry of Education, Tianjin University, No. 92, Weijin Road, Tianjin 300072, China;4. ICMMO/SP2M, UMR CNRS 8182, Université Paris-Sud, 91405 Orsay Cédex, France;1. Department of Engineering Science, University West, Sweden;2. Treibacher Industrie AG, Austria
Abstract:(Gd1?xYbx)2Zr2O7 compounds were synthesized by solid reaction. Yb2O3 doped Gd2Zr2O7 exhibited lower thermal conductivities and higher thermal expansion coefficients (TECs) than Gd2Zr2O7. The TECs of (Gd1?xYbx)2Zr2O7 ceramics increased with increasing Yb2O3 contents. (Gd0.9Yb0.1)2Zr2O7 (GYbZ) ceramic exhibited the lowest thermal conductivity among all the ceramics studied, within the range of 0.8–1.1 W/mK (20–1600 °C). The Young's modulus of GYbZ bulk is 265.6 ± 11 GPa. GYbZ/YSZ double-ceramic-layer thermal barrier coatings (TBCs) were prepared by electron beam physical vapor deposition (EB-PVD). The coatings had an average life of more than 3700 cycles during flame shock test with a coating surface temperature of ~1350 °C. Spallation failure of the TBC occurred by delamination cracking within GYbZ layer, which was a result of high temperature gradient in the GYbZ layer and low fracture toughness of GYbZ material.
Keywords:Thermophysical properties  Electron beam physical vapor deposition (EB-PVD)  Thermal barrier coatings (TBCs)  Thermal cycling
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