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提高加盖钢包自开率的研究与实践
引用本文:钟凯,王崇,张启东,崔园园.提高加盖钢包自开率的研究与实践[J].中国冶金,2019,29(3):36-42.
作者姓名:钟凯  王崇  张启东  崔园园
作者单位:(1. 首钢集团有限公司技术研究院钢铁技术研究所, 北京 100043; 2. 绿色可循环钢铁流程北京市重点实验室, 北京 100043; 3. 首钢京唐钢铁联合有限责任公司炼钢作业部, 河北 唐山 063200)
摘    要:首钢京唐300t钢包加盖后自开率明显下降,分析了加盖钢包自开率下降的机理,确定了主要原因是包衬温度升高后造成的液态渣回流。通过对引流砂的流动性、密度和渗钢性研究,设计了一种适用于加盖钢包的引流砂成分配比,并通过控制Al2O3和MgO含量,保证铬矿砂纯度。改进了钢包热修工艺,设计了针对加盖钢包的投砂操作和防钢渣回流措施。研究结果经推广使用后,钢包月不自开炉数由8~9炉降低至2炉以内,综合自开率达99.9%,双精炼工艺自开率达100%。

关 键 词:钢包加盖    自开率    引流砂    钢渣回流    铬矿砂  

Research and practice on improving free opening rate of covered ladle
ZHONG Kai,WANG Chong,ZHANG Qi dong,CUI Yuan yuan.Research and practice on improving free opening rate of covered ladle[J].China Metallurgy,2019,29(3):36-42.
Authors:ZHONG Kai  WANG Chong  ZHANG Qi dong  CUI Yuan yuan
Affiliation:(1. Iron and Steel Technology Research Institute, Research Institute of Technology, Shougang Group Corporation, Beijing 100043, China;2. Laboratory of Green Recyclable Process for Iron and Steel Production Technology, Beijing 100043, China;3. Steelmaking Department, Shougang Jingtang United Iron and Steel Co., Ltd., Tangshan 063200, Hebei, China)
Abstract:The free opening rate of the 300 t ladle in Shougang Jingtang was obviously reduced after covering. The mechanism of the decrease of the free opening rate of the covered ladle was analyzed, and it determined that the main reason was the liquid slag backflow caused by the increase of the lining temperature. By studying the fluidity, density and steel penetration of the stuffing sand, a proportion of the stuffing sand suitable for the covered ladle was designed, and the purity of the chromite sand was ensured by controlling the content of Al2O3 and MgO. The hot repair process of ladle had been improved, and the feeding pattern of sand and the measures of avoiding slag backflow for the covered ladle had been designed. After the research results were promoted and used, the number of ladles not free opened was reduced from 8 9 heats to less than 2 heats. The comprehensive free opening rate was 99.9%, and the duplex process free opening rate was 100%.
Keywords:ladle covering                                                      free opening rate                                                      stuffing sand                                                      slag backflow                                                      chromite sand                                      
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