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Cracking simulation for strained linepipes exposed to different heavy corrosion and pulsating load
Authors:Thomas Evertz  Volker Flaxa
Abstract:Susceptibility of steel to cracking ‐either by contact with gas in wet H2S environments or near neutral solutions‐ is a dominant factor for residual life of gas‐line pipes. Three different phenomena are concerned with cracking, namely hydrogen induced cracking (HIC), sulphide stress cracking (SSC) and stress orientated hydrogen induced cracking (SOHIC). Whereas laboratory test methods for HIC are established the situation is different in combination with stress. If the coating is damaged and a near neutral liquid medium is penetrating the pipe surface a strain induced crack might occur. This type of corrosion is named near neutral SCC (NNSCC). A qualified test method with simulated cyclic loading conditions was not available. A test stand including pulsating tension on a high level qualified for high strength steels, wet environments with pH‐values between 2.7 (sour gas) and 8,3 (synthetic seawater) and bubbling several gases such as H2S, CO2 or N2 through the test solution with controlled room temperature was developed. The test‐method enables to qualify steels and pipes for line pipes in tests of short duration compared to lifecycles of line pipes.
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