A comparative study of NdY-Fe-B magnet and NdCe-Fe-B magnet

Low cost and high abundance rare earth elements Y and Ce have attracted tremendous interests of the industrial and scientific societies for fabricating the highly cost-performance efficient rare earth permanent magnets. However, the effect of separate replacement of Nd by Y or Ce on the performances of NdFeB-type magnet under the same atomic ratio and preparation conditions is still unclear. In this work, we systematically investigated the magnetic properties, thermal stabilities and service performances of (Nd_0.8Y_0.2)_13.80Fe_balAl_0.24Cu_0.1B_6.04 (atomic fraction, denoted as 20Y) and (Nd_0.8Ce_0.2)_13.80Fe_balAl_0.24Cu_0.1B_6.04 (atomic fraction, denoted as 20Ce) magnets. The results demonstrate that the μ₀M_r, μ₀H_c and (BH)_max of 20Y magnet are respectively 1.325 T, 1.173 T and 343.467 kJ/m³, which are comprehensively higher than those of 20Ce magnet (μ₀M_r = 1.310 T, μ₀H_c = 0.948 T, (BH)_max = 321.105 kJ/m³). Moreover, the 20Y magnet has higher thermal stability compared with 20Ce magnet which is favorable for the magnetic performances at elevated temperatures. The investigation of microstructure and elemental distribution indicates that the excellent magnetic performances of NdY-Fe-B magnet can be attributed not only to the preferable intrinsic properties 4πM_s, H_a and T_c of Y₂Fe₁₄B, but also to the in-situ core–shell structure of the 2:14:1 matrix phase grain with Y-rich core and Nd-rich shell, along with the thicker grain boundary layer between the adjacent matrix phase grains in NdY-Fe-B magnet. Furthermore, the 20Y magnet exhibits better mechanical property and higher corrosion resistance than 20Ce magnet, which are helpful for prolonging the service life of the magnet in practical application.