Effect of CO2 Exposure on the Chemical Stability and Mechanical Properties of BaZrO3‐Ceramics

The reactivity of BaZrO₃ with CO₂ has been addressed as one of the major challenges with BaZrO₃‐based electrolytes in protonic ceramic fuel cells. Here, we present a study of the effect of CO₂ exposure on BaZrO₃‐materials at elevated temperatures. Dense BaZr_1?xY_xO_3?x/2 (x = 0, 0.05, 0.1, 0.2) and BaCe_0.2Zr_0.7Y_0.1O_2.95 ceramics were prepared by sintering of powder prepared by spray pyrolysis. The Vickers indentation method was used to determine the hardness and estimate the fracture toughness of pristine materials as well as the corresponding materials exposed to CO₂. Formation of BaCO₃ on the surface of exposed ceramics was confirmed by X‐ray diffraction and electron microcopy. The reaction resulted in formation of Ba‐deficient perovskite at the exposed surface. The reaction with CO₂ was most pronounced at 650°C compared to the other temperatures applied in the study. The reactivity was also shown to depend on the Y‐content and the grain size and was most pronounced for BaZr_0.9Y_0.1O_2.95. The reaction with CO₂ was observed to have a profound effect on the fracture toughness of the ceramics, demonstrating a depression of the mechanical stability of the materials. The results are discussed with respect to the chemical and mechanical stability of BaZrO₃ materials, with particular emphasis on the composition and grain size.