The control of abnormal grain growth in low-voltage SnO2 varistors by microseed addition

In this research, the addition effects of three different quantities of micron-sized seeds (microseeds) to a SnO₂ varistor prepared from nanomaterials on the microstructure and electrical properties were studied. Moreover, surge-withstanding capability of low-voltage SnO₂ varistors was investigated. The X-ray diffraction pattern disclosed a single phase SnO₂ for microseed grains. The morphological features of samples were characterized using scanning electron microscopy. The abnormal distribution of grain size with elongated grains of SnO₂ in fine grains matrix was observed in sintered samples without microseeds. The low content of microseed addition (0.3 wt%) had not controlled abnormal grain growth, however, it increased mean grain size to 37 µm. Although the high content of microseeds (7.5 wt%) stopped abnormal grain growth, it had a negative effect on relative density and mean grain size. The normal grain size distribution with maximum mean grain size (45 µm) was obtained in samples containing 1.5 wt% microseeds. These samples showed the lowest breakdown field (240 V/cm) and the highest surge-withstanding capability (1.5 kA/cm²). Furthermore, the standard deviation of the electrical parameters of these samples was improved due to normal grain-size distribution.