The wettability of industrial surfaces: Contact angle measurements and thermodynamic analysis

The water wettability of surfaces, whose surface conditions are comparable to those used in heat and mass transfer equipment, has been investigated experimentally and theoretically.In the first part, results of contact angle measurements for water on metal and non-metal surfaces are reported. With hydrophobic non-metal surfaces (e.g. Teflon) water forms large advancing and receding contact angles, and the contact angle hysteresis is small. Surface contamination is of minor influence. Hydrophilic metal surfaces (copper, nickel) are completely wetted by water only if the surfaces are extremely clean. Surface contamination reduces the wettability drastically. Under most industrial conditions advancing contact angles between 40° and 80°, and receding contact angles smaller than 20° can be expected, and the contact angle hysteresis is large. Corrosion can enhance the water wettability.In the second part, a thermodynamic analysis of the wetting of heterogeneous surfaces is presented. Equilibrium considerations for a model surface consisting of two components of different wettability provide the advancing and receding contact angles for a heterogeneous surface as a function of the equilibrium contact angles, surface fractions, and the distribution function of the two components. The advancing and receding contact angles as well as all the intermediate contact angles indicate metastable states of equilibrium of the system. The results of the model calculations give a physically based explanation for the characteristic wetting behaviour of industrial surfaces found experimentally.