Abstract: | A novel spiral micromixer with sinusoidal channel walls was designed to enhance the mixing index in the low to intermediate Reynolds number range (1 < Re < 100). To analyze the fluid flow, a set of numerical simulations were performed using the finite-difference method. The microchip was fabricated from polydimethylsiloxane, employing the soft-lithography technique. The degree of mixing was increased by 99.11 % when using the proposed micromixer, compared to 59.44 % for a simple spiral micromixer. The introduced microchannel drastically reduced the mixing length, increasing the mixing index of a 0.5-loop spiral-sinusoidal microchannel compared to that of the simple spiral microchannel with 1.5 loops. The mixing index of the 3-loop mixer was higher than that of the microchannel with 1.5 loops, and its pressure drop was increased. |