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Processing of Cf/SiC composites by hot pressing using polymer binders followed by polymer impregnation and pyrolysis
Affiliation:1. Ningbo Institute of Material Technology and Engineering, Chinese Academy of Sciences, Ningbo, Zhejiang 315201, PR China;2. University of Chinese Academy of Sciences, 19 A Yuquan Rd, Shijingshan District, Beijing 100049, PR China;1. Engineering Ceramic Department, Korea Institute of Materials Sciences, Changwon, Republic of Korea;2. State Key Laboratory of High Performance Ceramics and Superfine Microstructure, Shanghai Institute of Ceramics, Chinese Academy of Sciences, Shanghai 200050, China;3. Energy Materials Laboratory, Korea Institute of Energy Research, Daejeon, Republic of Korea
Abstract:Continuous carbon fiber (Cf) reinforced silicon carbide (SiC) matrix composite (Cf/SiC) was processed through hot pressing (HP) using polycarbosilane (PCS) in matrix and polysilazane in interphase regions as polymer binders. HP experiments were conducted at 4 MPa, 1200 °C and 1 h; followed by PCS polymer impregnation and pyrolysis (PIP) at 1200 °C under vacuum. The BN/SiC-Si3N4 interphase formed on the Cf cloth during BN dispersed polysilazane polymer coating and pyrolysis. The influence of PCS quantity during HP experiments on Cf/SiC composites was studied. Results suggest that sintering of SiC matrix in Cf/SiC composite improves by increasing PCS content during HP; however, high PCS content increases the liquidity of SiC-PCS mixture to flow out of the composite structure. The Cf/SiC composites with relative density ranging from 79 to 83% and flexural strength from 67 to 138 MPa was achieved.
Keywords:Hot pressing  Polymer impregnation pyrolysis  CMCs  Flexural strength
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