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电触头电阻点焊过程的有限元模拟分析
引用本文:周婷,程时志,腾志君,顾章平,陈乐生.电触头电阻点焊过程的有限元模拟分析[J].低压电器,2014(8):13-16.
作者姓名:周婷  程时志  腾志君  顾章平  陈乐生
作者单位:1. 华侨大学 机电工程及自动化学院,福建 厦门,361021
2. 西安交通大学焊接研究所,陕西 西安,710049
3. 浙江正泰电器股份有限公司,浙江 乐清,325603
4. 温州宏丰电工合金有限公司,浙江 温州,325603
摘    要:建立了电触头电阻点焊过程的有限元分析模型,计算获得接触界面的接触电阻以及施加边界条件。通过对电触头点焊过程的模拟,获得了熔核的温度场及焊接面的电流密度分布。同时,探讨了焊接工艺对电极温度场及热应力的影响,发现延长焊接时间可在一定程度上降低热应力。

关 键 词:电阻点焊  电触头  有限元法  熔核  焊接工艺  温度场  热应力

Analysis of Finite Element Simulation of Resistance Spot Welding Process of Electrical Contacts
ZHOUTing,CHENGShizhi , TENGZhijun,GUZhangping , CHEN Lesheng.Analysis of Finite Element Simulation of Resistance Spot Welding Process of Electrical Contacts[J].Low Voltage Apparatus,2014(8):13-16.
Authors:ZHOUTing  CHENGShizhi  TENGZhijun  GUZhangping  CHEN Lesheng
Affiliation:ZHOU Ting , CHENG Shizhi, TENG Zhijun , GU Zhangping , CHEN Lesheng( 1. College of Mechanical Engineering and Automation, Huaqiao University, Xiamen 361021, China ; 2. Welding Research Institute, Xi' an Jiaotong University, Xi' an 710049, China; 3. Zhejiang CHINT Electrics Co. , Ltd. , Yueqing 325603, China ; 4. Wenzhou Hongfeng Electrical Alloy Company ,Wenzhou 325603, China)
Abstract:A finite element analysis model was established for resistance spot welding of electrical contacts. The contact resistance of the contact interface was researched and the boundary conditions were applied. Temperature field and current density field in the nugget were obtained through the analysis. At tbe same time, the effect of welding technology on the electrode temperature field and thermal stress was investigated. The results show that prolonging the welding time can reduce the thermal stress to a certain extent.
Keywords:resistance spot welding (RSW)  electrical contacts  finite element method  nugget  welding technology  temperature field  thermal stress
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