| 制造流程规划中多层次仿真分析模型 |
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| 引用本文： | 查斌斌,牛占文,郭伟.制造流程规划中多层次仿真分析模型[J].工业工程与管理,2007,12(3):89-94. |
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| 作者姓名： | 查斌斌 牛占文 郭伟 |
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| 作者单位： | 1. 天津大学,管理学院,天津,300072
2. 天津大学,机械学院,天津,300072 |
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| 摘 要： | 根据制造型企业的特点,将工业工程理论、最优生产技术和计算机仿真技术结合,应用到生产系统制造流程规划中,提出了多层次仿真分析模型.分别运用虚拟生产线物流系统规划方法、Flexsim2.6仿真软件和标准作业组合票,从三个层次对典型汽齿行业制造流程进行仿真分析.确定了最佳搬运批量及频率,并根据仿真结果,识别了3个瓶颈工序;结合精益生产,提出生产线制造流程改善方案,使得工作单元减少了2个,生产线节拍缩短了2秒,产量提高了10%.
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| 关 键 词： | 制造流程规划 多层次分析 仿真 物流系统 精益生产 |
| 文章编号： | 1007-5429（2007）03-0089-06 |
| 修稿时间： | 2006-09-252006-11-25 |
The Multi-Layer Simulation Analysis Model in Manufacturing Process Planning |
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| ZHA Bin-bin,NIU Zhan-wen,GUO Wei.The Multi-Layer Simulation Analysis Model in Manufacturing Process Planning[J].Industrial Engineering and Management,2007,12(3):89-94. |
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| Authors: | ZHA Bin-bin NIU Zhan-wen GUO Wei |
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| Affiliation: | 1. School of Management, Tianjin University, Tianjin 300072, China; 2. School of Mechanical Engineering, Tianjin University, Tianjin 300072, China |
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| Abstract: | According to the characteristics of production enterprises, Industrial Engineering Theory, Optimial Production Technology and Computer Simulation Technology were introduced into the manufacturing process planning and a Multi-layer Simulation Analysis Model was developed. Firstly, the manufacturing process of automobile-gear enterprise was analyzed on three layers, in which Virtual Production Line Planning Method, Flexsim2. 6 and Standard Operation Chart was used respectively. Secondly, the optimal transit batch and frequency were reached and 3 bottlenecks of the production line were identified based on the result of simulation analysis. At last, improvement measures were explored and implemented based on Lean Production. 2 workcells were reduced, the cycle time was cut by 2 seconds and the output was increased by 10%. |
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| Keywords: | manufacturing process planning multi-layer analysis simulatiom logistic system lean production |
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