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埋弧堆焊WC颗粒增强复合层的工艺及性能
引用本文:左志超,徐维义,王磊,陈玉华,谢雨田,黄永德.埋弧堆焊WC颗粒增强复合层的工艺及性能[J].精密成形工程,2019,11(5):137-141.
作者姓名:左志超  徐维义  王磊  陈玉华  谢雨田  黄永德
作者单位:南昌航空大学江西省航空构件成形与连接重点实验室,南昌,330036;方大特钢科技股份有限公司,南昌,330012
基金项目:江西省优势科技创新团队重点项目(20181BCB19002);江西省科技厅重点研发计划(20171BBE50010)
摘    要:目的针对传统钢材硬度低、不耐磨损的问题,选用WC颗粒来增强传统钢材性能,研究不同工艺对WC颗粒增强钢基材料的影响。方法采用埋弧焊方法,将含有WC颗粒的药芯焊丝在钢板表面进行堆焊,采用SVS3020显微镜、光学显微镜和显微硬度计对焊缝的显微组织进行观察与分析。结果随着焊接电流、电压的增大,焊缝成形逐渐完好,无焊缝缺陷,焊接速度增大,焊缝有夹渣缺陷产生;焊缝硬度随着电流、速度的提升而增大,但随电压的提升而下降。结论埋弧焊焊接选用350 A电流、32 V电压和20 m/s速度成形的焊缝质量最佳,基体的稀释作用对堆焊合金层的显微硬度也有明显影响。

关 键 词:WC颗粒  钢基复合材料  显微硬度
收稿时间:2019/7/21 0:00:00
修稿时间:2019/9/10 0:00:00

Process and Performance of Submerged Arc Surfacing WC Particle Reinforced Composite Layer
ZUO Zhi-chao,XU Wei-yi,WANG Lei,CHEN Yu-hu,XIE Yu-tian and HUANG Yong-de.Process and Performance of Submerged Arc Surfacing WC Particle Reinforced Composite Layer[J].Journal of Netshape Forming Engineering,2019,11(5):137-141.
Authors:ZUO Zhi-chao  XU Wei-yi  WANG Lei  CHEN Yu-hu  XIE Yu-tian and HUANG Yong-de
Affiliation:1. Jiangxi Key Laboratory of Forming and Joining Technology for Aerospace Components, Nanchang Hangkong University, Nanchang 330036, China,1. Jiangxi Key Laboratory of Forming and Joining Technology for Aerospace Components, Nanchang Hangkong University, Nanchang 330036, China,1. Jiangxi Key Laboratory of Forming and Joining Technology for Aerospace Components, Nanchang Hangkong University, Nanchang 330036, China,1. Jiangxi Key Laboratory of Forming and Joining Technology for Aerospace Components, Nanchang Hangkong University, Nanchang 330036, China,2. Fangda Special Steel Technology Co., Ltd., Nanchang 330012, China and 1. Jiangxi Key Laboratory of Forming and Joining Technology for Aerospace Components, Nanchang Hangkong University, Nanchang 330036, China
Abstract:The paper aims to enhance the properties of traditional steel with WC particles and research the effects of different processes on WC particle reinforced steel base materials to solve the problems of low hardness and wear resistance of traditional steel. By using submerged arc welding, the flux cored wire containing WC particles was surfacing welded on the surface of the steel plate, and the microstructure of the welding seam was observed and analyzed with SVS3020 microscope, optical microscope and micro-hardness tester. With the increase of current and voltage, intact and weld defect free welding seams form gradually. The weld hardness increases with the increase of current and speed, but decreases with the increase of voltage. Submerged arc welding is conducted with 350 A current, 32 V voltage and 20 m/s speed to form the best weld quality. The micro-hardness of surfacing alloy layer is also significantly affected by the dilution of matrix.
Keywords:WC particles  steel matrix composites  micro-hardness
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