成品周转箱结构设计及注塑成形工艺研究

目的解决某成品周转过程中产品严重磕碰的问题。方法利用塑料制品原材料来源丰富、重量小、成本低、生产工序少并可重复使用等优点,设计了一种在一个母箱不同位置插入卡板,装放不同产品的箱体结构,并对周转箱结构进行了测试和验证。结果对周转箱箱体、卡板尺寸、外观质量进行了检验,结果均满足设计要求。进行了产品装箱及堆垛试验,并应用于相关产品生产过程周转,经生产验证装箱的产品无磕碰现象。结论解决了产品磕碰问题,减少了损失。

Structure Design and Injection Molding Process of Product Turnover Box

Objective To solve the serious problem of product turnover bump. Methods Plastic products have rich sources of raw materials, light weight, low cost, simple production procedure, and can be reused. Taking advantage of these features, a box structure was designed by inserting cards at different positions of a parent box for holding different products. The structure of this turnover box was tested and validated. Results The box body, pallet size and appearance quality were inspected for the turnover box, and all met the design requirements. Product packaging and stacking tests were conducted. The boxes were also applied in turnover of relevant products in the production process, which verified no bump occurred for the products packed in the turnover box. Conclusion The product bump problem was solved, which reduced the unnecessary loss.