多工位在线包装质量呼叫与互控系统设计

目的为解决卷烟生产中卷包机组和装封箱机组操作人员进行质量检测时发现产品存在质量缺陷而不能及时提醒沟通、停机处理、缺陷产品分流,导致产生大量废品,造成人力、物力巨大浪费的问题,设计一种新型多工位在线包装质量呼叫与互控系统。方法该系统通过对条烟提升机、条烟输送系统、垂直排包机控制系统的控制,建立各工位人机交互平台及质量报警系统,实现卷包机组和装封箱机组操作人员的实时信息互通。结果该系统在卷烟厂实施后取得了良好的经济效益,卷包机组生产的缺陷产品数量同比降低了35%;设备有效作业率提升了0.5%。结论研究成果可推广应用于烟草生产企业的卷包设备与装封箱机设备上。

On-line Quality Call and Mutual Control System in Multistation

To design a new on-line quality call and mutual control system in multistation to prevent a quantity of defective products and a great loss of manpower and material resources caused by that operators of packaging units and case sealing units could not communicate with each other and remind to stop the equipment in time when they found defective products. This system realized real-time information interoperability between the operators of packaging units and case sealing units though controlling carton elevator, carton transportation system, vertical packing machine system and establishing man-machine interactive platform and quality alarm system in every station. The system achieved good economy benefit after being implemented in the cigarette factory. Defective product of packaging units was decreased by 35 percent on year-on-year basis and equipment effective operation efficiency was increased by 0.5%. This technology can be applied to packaging equipment and case sealing equipment of tobacco industry.