| Cr12钢冷冲模具加工过程中开裂原因分析 |
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| 引用本文： | 徐娜,;吴晓峰,;时军波,;陈立宗,;臧启山.Cr12钢冷冲模具加工过程中开裂原因分析[J].理化检验(物理分册),2009(12):765-767. |
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| 作者姓名： | 徐娜 ;吴晓峰 ;时军波 ;陈立宗 ;臧启山 |
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| 作者单位： | [1]山东省分析测试中心,山东济南250014; [2]中国科学院金属研究所,辽宁沈阳110016 |
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| 基金项目： | 山东省科学院博士基金资助项目（2007.8） |
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| 摘 要： | Cr12钢冷冲模具在电火花线切割过程中发生开裂，采用光学显微镜、扫描电镜、化学成分分析和硬度测试等方法，对模具开裂的原因进行了分析。结果表明：该Cr12模具开裂为脆性开裂，其主要原因是铬含量超标，同时锻造不充分，使得材料中的共晶碳化物多而粗大且呈严重网状聚集分布，成为应力集中源，在线切割加工过程中的加工应力和材料自身内应力的共同作用下萌生裂纹并扩展开裂。
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| 关 键 词： | Cr12模具钢 电火花线切割 碳化物 脆性开裂 |
Cracking Reason Analysis of Cr12 Steel Cold Die during Machining Process |
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| Affiliation: | XU Na, WU Xiao-feng, SHI Jun-bo, CHEN Li-zong, ZANG Qi-shan(1. Shandong Provincial Analysis and Test Center, Jinan 250014,China;2. Institute of Metal Research CAS, Shenyang 110016, China) |
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| Abstract: | A Cr12 steel cold work die cracked during WEDM process. Fracture reason of the die steel was analyzed by means of the microstructure examination, scanning electronic microscope fracture analysis, chemical compositions analysis and hardness test. The results show that the cracking of the Cr12 steel die was due to brittle fracture, Chromium content exceeding the limit and deficient forging made the eutectic carbides in the die material were numerous, coarse and seriously aggregated network-like distribution, so the eutectic carbides became stress concentration source and initiated cracks, and then under the combined actions of machining stress and internal stress the cracks extended and finally resulted in the cracking of the die. |
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| Keywords: | Cr12 die steel WEDM carbide brittle cracking |
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