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Investigation of the Corrosion Behaviors of HVOF-Sprayed Carbide Cernet Coatings in Molten Al-Zn-Si Alloy Bath
Authors:JIANG Zhen-Hua  TAN Xing-hai  ZHANG Yue-gang  SUN Jia-shu
Abstract:In continuous hot-dip galvanization process the corrosion and chemical stability of the sink roll in the galvanizing bath are important problem which effects on the quality and productivity. In order to protect the sink roll the carbide cermet and/or ceramic coatings were deposited on the surface of the sink roll. The WC-, Cr3 C2-cermet coatings were deposited by high velocity oxygen fuel (HVOF) spray, respectively. The coating samples were immersed in molten Zn-alloy containing 50 wt % aluminum at 833 K for 24 hr and 144 hr, respectively. The inter-diffusion and inter-reaction of Zn, Al and elements in coating and corrosion behaviors of these coatings were investigated by XRD, SEM and EPMA etc. The corrosion mechanisms of the carbide cermet coatings and ceramic coatings in molten High Al-Zn-alloy were approached.
Keywords:continuous hot-dip galvanization  corrosion  HVOF  carbide cermet coating  ceramic coating  Bath  Alloy  Molten  Coatings  Cernet  Carbide  Corrosion  mechanisms  EPMA  elements  ceramic coatings  molten  containing  aluminum  spray  HVOF  high  velocity  oxygen  fuel
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