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中间层对高体积分数SiCp/Al复合材料真空钎焊的影响
引用本文:亓钧雷,万禹含,张丽霞,曹健,冯吉才,梁迎春.中间层对高体积分数SiCp/Al复合材料真空钎焊的影响[J].焊接学报,2014,35(4):49-52.
作者姓名:亓钧雷  万禹含  张丽霞  曹健  冯吉才  梁迎春
作者单位:1.哈尔滨工业大学先进焊接与连接国家重点实验室, 哈尔滨 150001
基金项目:国家自然科学基金面上资助项目(51105108);中央高校基本科研业务费专项资金资助项目(2010113,2010115);哈尔滨市科技创新人才研究专项基金资助项目(2010RF-LXG005)
摘    要:采用铜箔、Al-Si-Mg及Al-Si-Mg/Cu/Al-Si-Mg(简称ACA)3种不同中间层对高体积分数45%SiCp/Al复合材料进行真空钎焊连接研究.通过SEM,EDS及XRD等方法对钎缝的微观结构及界面组织进行了分析,研究了中间层种类对钎焊接头微观结构、界面组织以及连接强度的影响,阐明了不同中间层钎焊连接45%SiCp/Al复合材料的界面形成过程及接头断裂机制.结果表明,ACA中间层兼具了铜和Al-Si-Mg钎料的优点,可降低钎料的液相线,增加其流动性,通过Cu原子优先在铝合金基体与其氧化膜的界面处扩散发生共晶反应,增强钎料的去膜作用,从而实现高体积分数45%SiCp/Al复合材料的高质量连接.

关 键 词:铝基复合材料    真空钎焊    复合钎料
收稿时间:2013/12/25 0:00:00

Effect of filler metal on vacuum brazing of high volume fraction SiCp/Al composites
QI Junlei,WAN Yuhan,ZHANG Lixi,CAO Jian,FENG Jicai and LIANG Yingchun.Effect of filler metal on vacuum brazing of high volume fraction SiCp/Al composites[J].Transactions of The China Welding Institution,2014,35(4):49-52.
Authors:QI Junlei  WAN Yuhan  ZHANG Lixi  CAO Jian  FENG Jicai and LIANG Yingchun
Affiliation:1.State Key Laboratory of Advanced Welding and Joining, Harbin Institute of Technology, Harbin 150001, China2.State Key Laboratory of Advanced Welding and Joining, Harbin Institute of Technology, Harbin 150001, China;Shandong Provincial Key Laboratory of Special Welding Technology, Harbin Institute of Technology, Weihai 264209, China3.School of Mechatronics Engineering, Harbin Institute of Technology, Harbin 150001, China
Abstract:Three different filler metals,Cu foil,Al-Si-Mg foil and Al-Si-Mg/Cu/Al-Si-Mg (ACA) composite foil,were used for vacuum brazing of 45%SiCp/2024 Al composites. The microstructure of the interface in brazed seams was examined with SEM,EDS and XRD. And the effect of different filler metals on the interfacial microstructure and bonding strength was also analyzed. The formation of interface during vacuum brazing of 45%SiCp/2024 Al composites with different filler metals and the fracture mechanism of the joint were revealed. The results indicate that ACA composite filler metal,combining the advantages of both Cu foil and AlSiMg foil,had lower liquidus temperature and better flowability. Through the diffusion of Cu atoms and prior eutectic reaction at the interface between aluminum alloy substrate and its oxide film,the removal ability of oxide film of the filler metal was enhanced and joining of 45%SiCp/Al composites was achieved with high quality.
Keywords:Al-based composite  vacuum brazing  composite material
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