| 高气压环境脉冲MAG焊气体混合比对焊接稳定性的影响 |
| |
| 引用本文： | 黄松涛,谷孝满,王磊,张永明,焦向东.高气压环境脉冲MAG焊气体混合比对焊接稳定性的影响[J].焊接学报,2015,36(3):43-46. |
| |
| 作者姓名： | 黄松涛 谷孝满 王磊 张永明 焦向东 |
| |
| 作者单位： | 北京石油化工学院 能源工程先进连接技术研究中心, 北京 102617,北京石油化工学院 能源工程先进连接技术研究中心, 北京 102617,北京石油化工学院 能源工程先进连接技术研究中心, 北京 102617;北京化工大学 机电工程学院, 北京 100029,北京石油化工学院 能源工程先进连接技术研究中心, 北京 102617,北京石油化工学院 能源工程先进连接技术研究中心, 北京 102617 |
| |
| 基金项目： | 国家自然科学基金资助项目(51175046);国家自然科学基金青年基金资助项目(51205026) |
| |
| 摘 要： | 分析了压力环境下气体混合比对脉冲MAG焊飞溅率及焊缝熔池形状的影响.结果表明,压力环境下相同比例的保护气体在流速不变的情况下,起活性作用的气体组分相对较多,电弧弧柱紊乱加剧,飞溅剧烈,焊接过程极不稳定.为获得高气压环境下稳定的焊接过程,减小飞溅率,通过提高混合气体配比中氩气体积分数来降低活性气体造成的能量损失,从而减少飞溅.防止缺陷的产生.综合考虑飞溅率、熔滴过渡稳定性及焊缝熔池形状等因素,在0.3 MPa环境压力下使用90%Ar+10%CO2混合气进行焊接可获得最佳的焊接效果.气体配比的有效调节对于提高高气压环境下脉冲MAG焊焊接过程稳定性和焊接质量具有显著作用.
|
| 关 键 词： | 高气压环境 脉冲MAG焊 气体配比 飞溅率 熔池形状 |
| 收稿时间： | 2014/6/20 0:00:00 |
Influence of gas mixing ratio in stability of welding on hyperbaric pulsed MAG welding |
| |
| HUANG Songtao,GU Xiaoman,WANG Lei,ZHANG Yongming and JIAO Xiangdong.Influence of gas mixing ratio in stability of welding on hyperbaric pulsed MAG welding[J].Transactions of The China Welding Institution,2015,36(3):43-46. |
| |
| Authors: | HUANG Songtao GU Xiaoman WANG Lei ZHANG Yongming and JIAO Xiangdong |
| |
| Affiliation: | Research Center of Energy Engineering Advanced Joining Technology, Beijing Institute of Petrochemical Technology, Beijing 102617, China,Research Center of Energy Engineering Advanced Joining Technology, Beijing Institute of Petrochemical Technology, Beijing 102617, China,Research Center of Energy Engineering Advanced Joining Technology, Beijing Institute of Petrochemical Technology, Beijing 102617, China;College of Mechanical and Electrical Engineering, Beijing University of Chemical Technology, Beijing 100029, China,Research Center of Energy Engineering Advanced Joining Technology, Beijing Institute of Petrochemical Technology, Beijing 102617, China and Research Center of Energy Engineering Advanced Joining Technology, Beijing Institute of Petrochemical Technology, Beijing 102617, China |
| |
| Abstract: | The effects of gas mixture ratio in hyperbaric environment on pulsed MAG welding splash ratio and the shape of weld pool were analysed. Experimental results showed that more active gas made the weld arc instable, the spatter increase and the welding process extremely unstable in the same condition. In order to obtain the stable welding process and reduce the rate of spatter in hyperbaric environment and then prevent the formation of defects, the ratio of Ar was increased to reduce energy loss. Taking into consideration the influence of the splash ratio, the stability of droplet and the shape of weld pool, experiments results showed that 90%Ar+10%CO2 gas mixtures in 0.3 MPa can make the best welding quality. The effective control of gas mixture ratio has a significant effect on the stability of pulse MAG welding in hyperbaric environment. |
| |
| Keywords: | hyperbaric welding pulse MIG welding gas ratio spattering rate shape of weld pool |
| 本文献已被 CNKI 等数据库收录！ |
| 点击此处可从《焊接学报》浏览原始摘要信息 |
|
点击此处可从《焊接学报》下载全文 |
|
