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TC4钛合金锻件锻造过程三维热力耦合有限元模拟
引用本文:吕成,张立文,牟正君,裴继斌.TC4钛合金锻件锻造过程三维热力耦合有限元模拟[J].锻压技术,2007,32(1):28-31.
作者姓名:吕成  张立文  牟正君  裴继斌
作者单位:1. 大连理工大学,三束材料改性国家重点实验室,辽宁,大连,116024;大连理工大学,材料科学与工程学院,辽宁,大连,116024
2. 大连理工大学,材料科学与工程学院,辽宁,大连,116024
摘    要:某钛合金零件是应用于航空工业的重要部件,在锻造过程中由于锻件头部变形较大,整体变形不均匀,如果模具尺寸设计不当,很容易引起锻造缺陷的产生.针对以上情况,本文建立了该钛合金锻件锻造过程的三维热力耦合有限元模型,利用刚粘塑性有限元法,对锻件的变形情况进行了数值模拟,得到了变形过程中锻件的充型情况以及温度场和应力场的场量分布,并对锻造缺陷的成因进行了分析.数值模拟与锻造试验吻合较好,为生产工艺的制定提供了有效的参考.

关 键 词:TC4钛合金  锻造  热力耦合  有限元模拟
文章编号:1000-3940(2007)01-0028-04
修稿时间:2006-02-27

3D coupled thermo-mechanical FEM simulation of forging process of TC4 alloy workpiece
LV Cheng,ZHANG Li-wen,MU Zheng-jun,PEI Ji-bin.3D coupled thermo-mechanical FEM simulation of forging process of TC4 alloy workpiece[J].Forging & Stamping Technology,2007,32(1):28-31.
Authors:LV Cheng  ZHANG Li-wen  MU Zheng-jun  PEI Ji-bin
Affiliation:1. The State Key Laboratory for Materials Modification by Laser, Ion and Electron Beams, Dalian University of Technology, Dalian Liaoning 116024, China; 2. School of Materials Science and Engineering, Dalian University of Technology, Dalian Liaoning 116024, China
Abstract:The titanium alloy workpiece applied in aeronautic industry has a large deformation on head during forging process. Due to the asymmetry of deformation, if the technical scheme is not appropriate, it will possibly result in the appearance of forging defects. In order to solve the problems appearing in production, a 3D coupled thermo-mechanical finite element model for forging process of TCA alloy workpiece is established. The rigid-viscoplastic finite element method is used to simulate the forging process. Based on the simulated results on metal flow and thermomechanical field variables , such as temperature and stress, the cause of forging defects is analyzed. The simulation results agree well with industrial trials, and this study could provide a good reference for forging process planning.
Keywords:TCA titanium alloy  forging  thermo-mechanical coupling  FEM simulation
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