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Ti-15-3钛合金橡皮成形凸弯边起皱预测
引用本文:孙永娜,万敏,吴向东.Ti-15-3钛合金橡皮成形凸弯边起皱预测[J].中国有色金属学会会刊,2013,23(10):3002-3010.
作者姓名:孙永娜  万敏  吴向东
作者单位:北京航空航天大学 机械工程及自动化学院,北京,100191
摘    要:基于ABAQUS/Explicit对Ti-15-3钛合金室温锥杯成形实验中悬空侧壁起皱现象进行分析,通过对零件边缘的皱纹波长和峰高的定量研究,获取较适合Ti-15-3钛合金室温成形侧壁起皱的模拟参数。将Ti-15—3钛合金室温锥杯成形起皱获取的模拟参数,用于Ti-15-3钛合金凸弯边橡皮成形起皱的预测,通过定量比较凸弯边边缘的皱纹波长和峰高,分析不同硬度的橡皮对Ti-15-3钛合金凸弯边橡皮成形起皱的影响。经实验验证,有限元模拟对Ti-15—3钛合金凸弯边上皱纹的模拟与实验结果有很好的一致性。

关 键 词:Ti-15-3钛合金  起皱  凸弯边  橡皮成形  定量分析
收稿时间:21 September 2012

Wrinkling prediction in rubber forming of Ti-15-3 alloy
Yong-na SUN,Min WAN,Xiang-dong WU.Wrinkling prediction in rubber forming of Ti-15-3 alloy[J].Transactions of Nonferrous Metals Society of China,2013,23(10):3002-3010.
Authors:Yong-na SUN  Min WAN  Xiang-dong WU
Affiliation:(School of Mechanical Engineering and Automation, Beihang University, Beijing 100191, China Received 21 September 2012; accepted 29 December 2012)
Abstract:Wrinkling is a common failure in the sheet metal forming of titanium owing to the relatively poor ability to shrink. It is important to predict wrinkling accurately in the sheet metal forming without costly trials. The ABAQUS/Explicit code was utilized to predict the wrinkling behavior in the sheet metal forming of Ti-15-3 alloy sheets. In terms of the comparison of wrinkling behavior between the simulation and experiment of the Fukui's conical cup tests at room temperature, the sensitivities of wrinkling simulation to various input parameters were evaluated comprehensively and quantitatively. Prediction of wrinkling and influence of rubber hardness on the winkling behavior in the rubber forming of convex flange were investigated quantitatively and validated by the rubber forming experiments. The excellent agreements between the simulations and the experiments conIirmed the accuracy of the prediction.
Keywords:Ti-15-3 alloy  wrinkling  convex flange  rubber forming  quantitative analysis
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