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进气道拉紧螺栓断裂分析
引用本文:刘艳稳,张跃飞,陈林,吴天华.进气道拉紧螺栓断裂分析[J].失效分析与预防,2018,13(5):314-317.
作者姓名:刘艳稳  张跃飞  陈林  吴天华
作者单位:1.中航航空服务保障(天津)有限公司, 天津 300310
摘    要:机务检查发现飞机左侧进气道横向拉杆的拉紧螺栓发生断裂。对失效拉紧螺栓的宏微观特征和金相组织进行检查,并对其硬度和化学成分进行检测。结果表明:拉紧螺栓断裂性质为疲劳断裂,断裂原因与异常装配预紧力叠加进气道载荷有关。同时针对性提出调整工序顺序、增加专用工装、完善工艺规程等改进措施。通过监控20架飞机的装配过程,并收集部队1年多的飞行反馈信息,未发生同类故障。

关 键 词:进气道    拉紧螺栓    断裂    疲劳    力矩
收稿时间:2018-06-18

Fracture Analysis of Draw-in Bolt in Inlet
LIU Yan-wen,ZHANG Yue-fei,CHEN Lin,WU Tian-hua.Fracture Analysis of Draw-in Bolt in Inlet[J].Failure Analysis and Prevention,2018,13(5):314-317.
Authors:LIU Yan-wen  ZHANG Yue-fei  CHEN Lin  WU Tian-hua
Abstract:A draw-in bolt of the lateral rod at the left inlet of an aircraft was found to have fractured during ground inspection. Macro and micro observation, metallographic examination, hardness testing and chemical composition analysis have been performed to find out the failure cause. The results show that the fracture of the draw-in bolt is fatigue facture, and the fracture was mainly caused by the coeffect of abnormal assembly pretightening load and the load in the inlet. Accordingly, three improvement suggestions were put forward:adjusting procedure, adding special tools, and perfecting process regulations. By monitoring the assembly process of the 20 aircrafts and collecting more than one year's flight feedback, no similar failure has occurred in the outfield.
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