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氨氧化装置非稳态瞬间反应的高热效应与催化网失活
引用本文:宁远涛.氨氧化装置非稳态瞬间反应的高热效应与催化网失活[J].贵金属,2003,24(2):42-48.
作者姓名:宁远涛
作者单位:昆明贵金属研究所,云南,昆明,650221
摘    要:分析了生产硝酸的氨氧化装置中的基本反应和非稳态反应。在开炉点火初期,由于脉冲式供应过量氨气,导致氨从催化网低温(低活性)区旁路到钯合金捕集网表面,在Pd的催化作用下,旁路氨与催化网所产生的NOx发生非稳态瞬间高放热反应,导致钯合金捕集网熔化和铂合全催化网粘连失效。我国高压氨氧化装置在反应初期所出现的Pt催化网失效事故,就是因非稳态瞬间反应导致Pd捕集网熔化及底层铂合金催化网熔蚀和全部催化网粘连烧结所致。笔者提出了几点改进措施。

关 键 词:催化化学  硝酸  催化网  捕集网  铂合金  钯合全  氨氧化装置  失活  非稳态瞬间反应  高热效应
文章编号:1004-0676(2003)02-0042-07
修稿时间:2002年6月10日

High Heat Effect and Deactivation of Catalyst Gauzes Caused by Non- Steady- State Transient Reaction in Ammonia Oxidation Equipment
Ning Yuan-Tao.High Heat Effect and Deactivation of Catalyst Gauzes Caused by Non- Steady- State Transient Reaction in Ammonia Oxidation Equipment[J].Precious Metals,2003,24(2):42-48.
Authors:Ning Yuan-Tao
Abstract:Some accidents of deactivation of catalyst gauzes occurred in the initial stage of ammonia oxidation reaction after start-up in ammonia oxidation equipments with high pressure.It was found that all catchment gauzes made of Pd-5Ni alloy and support gauzes made of Fe-20 Cr-5Al alloy were molten completely.Some bottom catalytic gauzes of 30 sheets of Pt-10Rh alloy catalyst gauzes were molten partially by melt of Pd-5Ni alloy and the whole catalyst gauzes were adhered and sintered together.An analysis for the accidents considered that the pulsed excess ammonia feed produced a non-steady-state transient reaction between bypass ammonia and nitrogen oxides NO x on the surface of Pd-5Ni alloy catchment gauzes under strong catalysis of palladium.The non-steady-statetranient reaction is a highly exothermic reaction and resulted in temperature rising exceeding the melting temperature of Pd-5Ni alloy.Some improvement measures were proposed in present paper.
Keywords:catalytic chemistry  ammonia oxidation  preparation of nitric acid  catalyst gauze  catchment gauze  platinum alloy  palladium alloy
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