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Up-pulling force analysis for ESC hollow cylindrical casting
Authors:An-guo Wang  Zhou-hua Jiang  Yan-chun Lou  Ji Tang  Yun-long Xiong  Yan-wu Dong  Yan-wu Dong  Fu-bin Liu  Jing-chang Cheng  Rui Chen
Affiliation:Northeastern University;Shenyang Research Institute of Foundry
Abstract:Electroslag casting(ESC) is an important method to produce high quality castings. In this study, the ESC up-pulling inner mold method(EUPIM) was used to produce hollow cylindrical castings with the multiple consumable electrodes. The radial deformation, the axial and radial internal stress of the inner mold, and the axial internal stress of the slag shell were analyzed using the finite element method(FEM) with the aid of ANSYS software. The Pro CAST software was used to calculate the specific heat, heat conductivity and density curve of Cu. Simulation results show that the radial deformation, the axial and radial internal stress of the inner mold, and the axial internal stress of the slag shell near the slag-metal interface of hollow cylndrical casting gradually increase from 0 s to 360 s after the ESC starting(slagging) process but before applying the up-pulling force. The suitable initial up-pulling moment of the inner mold is at around 180–198 s after the starting process.
Keywords:ESC  up-pulling  EUPIM  hollow cylindrical casting  FEM  internal stress  sustainability
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