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Energy optimization in a pulp and paper mill cogeneration facility
Authors:DJ Marshman  T Chmelyk  MS Sidhu  RB Gopaluni  GA Dumont
Affiliation:1. Department of Chemical and Biological Engineering, University of British Columbia, Vancouver, BC, Canada V6T 1Z3;2. NORPAC Controls Ltd., 7500 Winston Street, Burnaby, BC, Canada V5A 4X5;3. Department of Electrical and Computer Engineering, University of British Columbia, Vancouver, BC, Canada V6T 1Z4
Abstract:Alarmingly low pulp prices in early 2009 left pulp and paper mills across North America desperate for any way to improve thin profit margins. One solution that continues to gain popularity among the industry is improved energy management systems for cogeneration systems, which use steam for two purposes – to provide heat for the pulping process and to generate electricity for sale to regional providers. This paper presents an energy optimization algorithm for use in a pulp and paper mill cogeneration system. The algorithm is applicable to a number of popular mill configurations, power sale contracts, and fuel purchasing scenarios. The method is also extended to address weather-dependent cooling limitations encountered by a mill cogeneration facility, in which case an iterative solution is proposed in order to maintain convexity of the optimization problem. Results are presented in the form of three case studies.
Keywords:Cogeneration  Energy management  Non-heuristic energy optimization  MILP model  Dynamic programming  Pulp and paper
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