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基于配方原料均匀性的打叶复烤均质化调控策略选择
引用本文:王戈,徐玮杰,尹旭,刘威,张鑫,沈晗,徐其敏,杨凯.基于配方原料均匀性的打叶复烤均质化调控策略选择[J].烟草科技,2022,55(1):77-83.
作者姓名:王戈  徐玮杰  尹旭  刘威  张鑫  沈晗  徐其敏  杨凯
作者单位:1.上海烟草集团有限责任公司技术中心,上海市浦东新区秀浦路3733号 2001202.华环国际烟草有限公司,安徽省滁州市凤阳县门台子工业园 233121
基金项目:国家烟草专卖局科技重大专项项目“基于质量信息链的打叶复烤质量追溯与管控技术研究”(110201801017,FK-01)和“多产地烟叶区域集中加工的‘跨产区、集约化’打叶复烤特色工艺研究与应用”(110201901032,FK-03);上海烟草集团有限责任公司科技项目“打叶复烤参数化加工技术研究”(K2020-1-010P)和“基于福建烟区的烟叶资源全利用技术研究”(K2020-1-012P)。
摘    要:为探索打叶复烤过程中均质化加工调控策略,采用把选和片选两种分选方式制备了具有不同化学成分均匀性的配方原料,采用三标度-层次分析法建立了均质化调控效果综合评价指标,对比了烟碱、颜色、光谱3种调控模式下的均质化调控效果。结果表明:①片选方式获得的配方原料均匀性明显优于把选方式。②调控模式对参评指标均匀性控制具有选择性,颜色调控模式能极显著提高成品片烟颜色均匀性。③配方原料均匀性较差时,调控策略宜选择涵盖多维度均质化信息的颜色或光谱调控因子;反之,选择烟碱调控因子即可获得较理想的综合均质化调控效果。该研究结果可为提高打叶复烤均质化加工水平提供支持。 

关 键 词:打叶复烤    均质化    原料均匀性    烟碱    颜色    近红外光谱    三标度-层次分析法
收稿时间:2021-08-24

Selection of control strategy for homogenization in threshing and redrying based on uniformity of blended tobacco material
WANG Ge,XU Weijie,YIN Xu,LIU Wei,ZHANG Xin,SHEN Han,XU Qimin,YANG Kai.Selection of control strategy for homogenization in threshing and redrying based on uniformity of blended tobacco material[J].Tobacco Science & Technology,2022,55(1):77-83.
Authors:WANG Ge  XU Weijie  YIN Xu  LIU Wei  ZHANG Xin  SHEN Han  XU Qimin  YANG Kai
Affiliation:1.Technology Center, Shanghai Tobacco Group Co., Ltd., Shanghai 200120, China2.Huahuan International Tobacco Co., Ltd., Chuzhou 233121, Anhui, China
Abstract:To explore the control strategy for homogenized processing in threshing and redrying, the blended tobacco materials of different chemical uniformity were prepared through bundle-based and leaf-based selection methods separately. A three-scale analytic hierarchy process (AHP) was used to create a comprehensive evaluation index for assessing the result of homogenization control. The results of homogenization control under nicotine, color and spectrum control modes were compared. The results showed that: 1) The uniformity of blended tobacco material obtained through leaf-based selection was obviously better than that through bundle-based selection. 2) Different control modes showed different control results. The color control mode extremely significantly promoted color uniformity of redried tobacco strips. 3) When the blended tobacco material was not uniform, color or spectrum control modes that covered multi-dimensional homogenization information was preferable; otherwise nicotine control mode would offer more desirable result. This study provides a support for promoting the homogenized processing level of threshing and redrying. 
Keywords:Threshing and redrying  Homogenization  Uniformity of tobacco material  Nicotine  Color  Near-infrared spectroscopy  Three-scale analytic hierarchy process
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