三七球磨法超微粉碎运动仿真研究

采用PFC3D软件建立球磨介质运动的三维离散元数值模型,赋予不同的边界条件,对三七球磨的运动过程进行仿真,分析磨球的运动情况和球体之间的平均接触力,研究不同的球磨因素对三七球磨法超微粉碎效果的影响,并通过单因素试验研究验证仿真结果。结果表明,影响三七球磨粉碎的关键因素依次为转速球料比中小球比,对应的最佳水平为:转速500r/min,球料比81,中小球比14,为三七球磨法超微粉碎回归正交试验设计给出了因素水平参考范围,提供了一种新思路。

Dynamic simulation and experimental research on superfine pulverization

Three dimensional discrete element numerical model was established by PFC3D with different boundary conditions, the grinding process was simulated, and the average contact force between balls was also analyzed. The effects of different milling factors on the superfine pulverization of notoginseng were investigated, and the simulation results were proved through the single factor experiments. The results showed that the order of key factors, which affected the milling process was rotation speed, ball material ratio and mass ratio of balls. The optimum conditions were as followed: the rotation speed of 500 r/min, ball material ratio of 8 to 1, and mass ratio of balls of 1 to 4, which provide the reference for the design of orthogonal experiments.