Vibration analysis of rotating machinery using time-frequency analysis and wavelet techniques

Time-frequency analysis, including the wavelet transform, is one of the new and powerful tools in the important field of structural health monitoring, using vibration analysis. Commonly-used signal analysis techniques, based on spectral approaches such as the fast Fourier transform, are powerful in diagnosing a variety of vibration-related problems in rotating machinery. Although these techniques provide powerful diagnostic tools in stationary conditions, they fail to do so in several practical cases involving non-stationary data, which could result either from fast operational conditions, such as the fast start-up of an electrical motor, or from the presence of a fault causing a discontinuity in the vibration signal being monitored. Although the short-time Fourier transform compensates well for the loss of time information incurred by the fast Fourier transform, it fails to successfully resolve fast-changing signals (such as transient signals) resulting from non-stationary environments. To mitigate this situation, wavelet transform tools are considered in this paper as they are superior to both the fast and short-time Fourier transforms in effectively analyzing non-stationary signals. These wavelet tools are applied here, with a suitable choice of a mother wavelet function, to a vibration monitoring system to accurately detect and localize faults occurring in this system. Two cases producing non-stationary signals are considered: stator-to-blade rubbing, and fast start-up and coast-down of a rotor. Two powerful wavelet techniques, namely the continuous wavelet and wavelet packet transforms, are used for the analysis of the monitored vibration signals. In addition, a novel algorithm is proposed and implemented here, which combines these two techniques and the idea of windowing a signal into a number of shaft revolutions to localize faults.