A Dynamic Programming Based Process Planning Selection Strategy Considering Utilisation of Machines |
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Authors: | H-C Chang FF Chen |
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Affiliation: | (1) Summit Polymer Inc., Kalamazoo, Michigan, USA, US;(2) Flexible Manufacturing Systems Laboratory, Grado Department of Industrial and Systems Engineering, Virginia Polytechnic Institute and State University, Blacksburg, VA, USA, US |
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Abstract: | Computer-aided process planning (CAPP) has been recognised as a key element in computer-integrated manufacturing (CIM). Despite
the fact that tremendous efforts have been made to develop CAPP systems, the benefits of CAPP in real-life manufacturing environments
are not obvious. One of the main difficulties in applying CAPP in real manufacturing settings is the missing link between
generated process plans and shop-floor activities. The assumptions that the shop floor remains static and there are unlimited
resources available have caused a typical CAPP system to make a repetitive selection of the same most desirable machines for
manufacturing different parts. When process plans for various parts are finally sent to the shop floor, process bottlenecks
normally arise, making the generated plans ineffective.
Some efforts have been made in the integration of process planning and shop floor activities; however, the problems associated
with the lengthy time and impractical attempts at the generation of process plans, remain unsolved. Since in most cases, it
is possible that several alternatives exist for machining a part by using different equipment, a stage-type network structure
can be constructed. This paper introduces a dynamic programming based process plan selection strategy, enabling the efficient
solution of this stage-type network prob-lem. In this proposed strategy, the use of workstations is also taken into consideration
so that the resulting plan is valid for the conditions that exist on the shop floor at the time an order is released. A case
study has been provided to substantiate the effectiveness of this proposed strategy. |
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Keywords: | : Computer-aided process planning Computer integrated manufacturing Dynamic programming Process planning and shop-floor activities integration |
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