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A method of identifying latent human errors in work systems
Authors:Takeshi Nakajo
Abstract:Work system improvements are implemented in various manufacturing processes to prevent problems caused by human errors. However, they are almost always applied to problems which have already occurred. This paper examines a method of identifying latent human errors existing within the work systems beforehand. A procedure for applying failure mode and effect analysis to this identification problem was defined based on over 1000 empirical errors: a work system decomposition criterion and fundamental error modes for listing latent human errors, and then applied to three practical manufacturing processes in order to evaluate its effectiveness.
Keywords:Manufacturing process  Work system design  Human errors  Foolproofing methods  Failure mode and effect analysis
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