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柔性钛电极电火花合成TiN涂层
引用本文:徐安阳,刘志东. 柔性钛电极电火花合成TiN涂层[J]. 焊接学报, 2014, 35(2): 23-27,32
作者姓名:徐安阳  刘志东
作者单位:南京航空航天大学机电学院, 南京 210016
基金项目:国家自然科学基金资助项目(51175256,51205197);江苏省自然科学基金资助项目(BK2011732);航空基金资助项目(2011ZE52060);江苏省普通高校研究生科研创新计划资助项目(CXLX12_0138);中央高校基本科研业务费专项资金资助项目
摘    要:文中提出一种利用柔性钛电极在钛合金TC4表面合成TiN涂层以改善工件表面性能的新方法.在加工中利用柔性钛电极与钛合金TC4表面进行电火花放电,同时通过钛电极内部向加工区域通入氮气,利用电火花放电能量在工件表面反应生成TiN涂层.测量其表面硬度并利用SEM,XRD等手段对其涂层微观形貌和组分进行测试.结果表明,在TC4工件表面制备出了TiN强化涂层,涂层致密、均匀、连续;TiN涂层厚度超过1 mm;涂层主要由TiN强化相组成,显微硬度高达1859.6 MPa;涂层表面的放电坑大而浅且存在刮削痕迹,柔性钛电极丝对TiN涂层有较强的刮削涂覆作用;TiN涂层与基体之间相互渗透形成冶金结合.

关 键 词:电火花   柔性电极   钛合金   氮化钛   涂层
收稿时间:2013-09-11

Study of the TiN coating synthesized by EDM of flexible titanium electrode
XU Anyang and LIU Zhidong. Study of the TiN coating synthesized by EDM of flexible titanium electrode[J]. Transactions of The China Welding Institution, 2014, 35(2): 23-27,32
Authors:XU Anyang and LIU Zhidong
Affiliation:College of Mechanical and Electrical Engineering, Nanjing University of Aeronautics and Astronautics, Nanjing 210016, China
Abstract:This paper proposes a new method to improve the surface performance of workpiece,which can synthesize TiN coating on the surface of titanium alloy TC4 by using flexible titanium electrode. During the whole processing the spark discharge occurs between the surface of titanium alloy TC4 and flexible titanium electrode. At the same time nitrogen gas was poured into processing area via the titanium electrode internal tunnels,and TiN coating was produced by using the energy of electric spark discharge. The layer''s surface hardness,microstructure and chemical compositions were tested with microhardness tester, SEM and XRD,respectively. The result showed that strengthened homogeneous and continuous TiN coating was obtained in the coating layer. Moreover,the layer''s thickness reaches more than 1 mm and its microhardness is up to 1859. 6HV. Discharge craters on the surface of coating is big and bright and have scraping marks,so it can be known that flexible titanium electrode has stronger scraping and grinding effect on TiN coating. In addition, TiN coating interinfiltrate with matrix,forming metallurgic bonding.
Keywords:EDM,flexible electrode  titanium alloy  TiN  coating
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