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形貌重构砂轮磨削试验研究
引用本文:张高峰,龚俊明,李景焘,谢国广,孙昊. 形貌重构砂轮磨削试验研究[J]. 中国机械工程, 2020, 31(12): 1420-1424+1436
作者姓名:张高峰  龚俊明  李景焘  谢国广  孙昊
作者单位:湘潭大学机械工程学院,湘潭,411105
基金项目:国家自然科学基金资助项目(51775469,91860133);湖南省自然科学基金湘潭联合基金资助项目(2017JJ4051)
摘    要:设计了一种金刚石纤维切削装置,用其对白刚玉砂轮进行断续飞切来加工出断续微沟槽,从而实现砂轮的表面形貌重构。采用原始砂轮及形貌重构砂轮分别进行GCr15淬硬轴承钢的常温干式、浇注式磨削的对比试验研究,探讨了形貌重构砂轮的磨削性能。试验结果表明:相较于原始砂轮,在相同的试验条件下形貌重构砂轮在磨削时其磨削力和磨削温度均可以显著降低。通过常温干式、浇注式润滑条件下的磨削对比试验验证了形貌重构砂轮可以更有效地将磨削液带入磨削区进行润滑冷却。

关 键 词:形貌重构  热电偶  磨削温度  磨削力

Grinding Experimental Study of Topography-reconstructing Grinding Wheels
ZHANG Gaofeng,GONG Junming,LI Jingtao,XIE Guoguang,SUN Hao. Grinding Experimental Study of Topography-reconstructing Grinding Wheels[J]. China Mechanical Engineering, 2020, 31(12): 1420-1424+1436
Authors:ZHANG Gaofeng  GONG Junming  LI Jingtao  XIE Guoguang  SUN Hao
Affiliation:School of Mechanical Engineering, Xiangtan University, Xiangtan, Hunan, 411105
Abstract:In order to reconstruct topography of grinding wheels, a diamond fiber cutting device was designed to process intermittent micro-grooves on white corundum grinding wheel surfaces through intermittent fly-cutting method.The comparative experiments of normal temperature dry and pouring grinding of GCr15 hardened bearing steel were carried out using original wheels and topography-reconstructing grinding wheels.The effects of topography-reconstructing wheels on grinding performance were investigated.The experimental results show that compared with the original grinding wheel, either the grinding force or the grinding temperature of topography-reconstructing grinding wheel may be significantly reduced under the same conditions.Through the normal temperature dry and pouring grinding experiments, it is verified that the topography-reconstructing grinding wheel may effectively bring the grinding fluid into the grinding zones for lubrication and cooling.
Keywords:topography-reconstructing; thermocouple  grinding temperature; grinding force  
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