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电火花修整金属基圆弧砂轮表面形貌的实验研究
引用本文:刘忠德,张飞虎,王凯,李琛,马兆凯. 电火花修整金属基圆弧砂轮表面形貌的实验研究[J]. 金刚石与磨料磨具工程, 2016, 36(5): 32-37,41. DOI: 10.13394/j.cnki.jgszz.2016.5.0006
作者姓名:刘忠德  张飞虎  王凯  李琛  马兆凯
作者单位:哈尔滨工业大学 机电工程学院, 哈尔滨 150001
基金项目:国家重点基础研究发展计划(973)项目(2011CB013202)
摘    要:金属基金刚石圆弧砂轮因其高效的加工性能而被普遍应用于大口径SiC陶瓷的加工中,但由于磨削过程中损耗量较大限制了其更广泛的应用。为了减少砂轮磨削时的损耗量,本实验提出采用电火花修整金属基圆弧砂轮的方法,针对50~63 μm粒度金属砂轮进行电压、电流、脉冲频率等单因素试验;通过超景深显微镜观察不同电参数对于砂轮表面形貌的影响并分析表面蚀除量与电参数幅值的相互关系。实验结果表明:为获得较好的砂轮表面修整质量,应选用电压为60 V、脉冲频率为25 kHz、多通道电流的电参数值。 

关 键 词:金属基圆弧砂轮   电火花修整   砂轮   砂轮表面形貌

Surface topography of metal bonded arc grinding wheel after electrical discharge dressing
LIU Zhongde,ZHANG Feihu,WANG Kai,LI Chen,MA Zhaokai. Surface topography of metal bonded arc grinding wheel after electrical discharge dressing[J]. Diamond & Abrasives Engineering, 2016, 36(5): 32-37,41. DOI: 10.13394/j.cnki.jgszz.2016.5.0006
Authors:LIU Zhongde  ZHANG Feihu  WANG Kai  LI Chen  MA Zhaokai
Affiliation:School of Mechatronics Engineering, Harbin Institute of Technology, Harbin 150001, China
Abstract:Due to the efficient process property,metal bonded diamond arc grinding wheel has been employed in the process of the large aperture SiC china gradually. However,the amount of consumption limits its application.To eliminate consumption of the grinding wheel,the paper proposes electrodischarge machining(EDM)to dress metal bonded arc grinding wheels and makes some single factor experiments of voltage,current,pulse frequency for grinding wheel of 50-63 μm grain size.The relationship between different electric factors and grinding wheel surface is inspected by super depth field microscope,as well as the relationship between surface removal quantity and electric factors.It is shown that in condition of voltage 60 V,pulse frequency 25 kHz and multiple channel current,better quality of grinding wheel surface could be achieved. 
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