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纳米包覆分散染料的制备及其免水洗染色性能
引用本文:付政,李敏,何颖婷,王春霞,付少海. 纳米包覆分散染料的制备及其免水洗染色性能[J]. 纺织学报, 2022, 43(9): 129-136. DOI: 10.13475/j.fzxb.20210700308
作者姓名:付政  李敏  何颖婷  王春霞  付少海
作者单位:1.江苏省纺织品数字喷墨印花工程技术研究中心, 江苏 无锡 2141222.生态纺织教育部重点实验室(江南大学), 江苏 无锡 2141223.国家先进印染技术创新中心, 山东 泰安 271001
基金项目:江苏省自然科学基金面上项目(BK20191334);国家先进印染技术创新中心科研基金项目(ZJ2021A08)
摘    要:为实现分散染料的免水洗染色,以2,2′-偶氮二异丁基脒二盐酸盐(AIBA)引发甲基丙烯酸甲酯(MMA)和丙烯酸丁酯(BA)在C.I.分散紫93染料颗粒表面聚合成P(MMA-co-BA)壳层制备纳米包覆分散染料。探讨反应时间、反应温度、引发剂用量和核壳比对包覆过程的影响,得到较佳反应工艺条件为:温度70℃,时间3 h,引发剂对单体质量分数3%。研究表明:纳米包覆分散染料的Zeta电位为-61.1 mV,染料热稳定性得到显著改善;将其应用于涤纶及涤/棉织物的免水洗染色,在不明显影响手感、色深度和匀染性的同时,织物的各项色牢度较未经水洗的传统热熔染色工艺可提高1~2级,断裂强力提高约10%,且皂洗残液的化学需氧量降低30%以上。

关 键 词:分散染料  涤纶  热熔染色  免水洗染色  染色性能  化学需氧量
收稿时间:2021-07-01

Preparation of nanoscale capsulated disperse dyes and their washing-free dyeing performance
FU Zheng,LI Min,HE Yingting,WANG Chunxia,FU Shaohai. Preparation of nanoscale capsulated disperse dyes and their washing-free dyeing performance[J]. Journal of Textile Research, 2022, 43(9): 129-136. DOI: 10.13475/j.fzxb.20210700308
Authors:FU Zheng  LI Min  HE Yingting  WANG Chunxia  FU Shaohai
Affiliation:1. Jiangsu Engineering Research Center for Digital Textile Inkjet Printing, Wuxi, Jiangsu 214122, China2. Key Laboratory of Eco-Textiles (Jiangnan University), Ministry of Education, Wuxi, Jiangsu 214122, China3. National Engineering Research Center for Dyeing and Finishing of Textiles, Taian, Shandong 271001, China
Abstract:To achieve the washing-free dyeing of disperse dyes, methyl methacrylate(MMA) and butyl acrylate(BA) were initiated by polymerizing 2,2'-azobis (2-methylpropionamidine) dihydrochlo-ride(AIBA) on the surface of C.I. Disperse Violet 93 dye particles to form P (MMA-co-BA) shell in order to prepare nanoscale capsulated disperse dyes. The effects of reaction time, reaction temperature, initiator dosage, and core-shell ratio on the coating process were investigated. The optimal reaction conditions were identified as temperature 70 ℃, reaction time 3 h, initiator to monomer mass fraction 3%. The study results show that the Zeta potential of nanoscale capsulated disperse dyes is -61.1 mV, demonstrating significant thermal stability improvement. When applied to avoid water dyeing polyester and polyester/cotton fabric, the color fastness of the fabric dyed with the nanoscale capsulated disperse dye is improved by 1 to 2 grades without causing any obvious disturbance to the dyeing process. The breaking strength of such dyed fabric increased about 10%, and the chemical oxygen demand value of the soap-washing residual solution is reduced by more than 30%.
Keywords:disperse dyes  polyester  thermosol dyeing  washing-free dyeing  dyeing performance  chemical oxygen demand value  
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