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碱对镀锌铁表面CaCO3污垢生长特性的影响机理研究
引用本文:蒋华义,蔡航航,梁爱国,张定周,孙娜娜,种新民. 碱对镀锌铁表面CaCO3污垢生长特性的影响机理研究[J]. 化工学报, 2019, 70(1): 170-178. DOI: 10.11949/j.issn.0438-1157.20180884
作者姓名:蒋华义  蔡航航  梁爱国  张定周  孙娜娜  种新民
作者单位:西安石油大学石油工程学院,陕西西安,710065;克拉玛依红山油田有限责任公司,新疆克拉玛依,834000;新疆油田采油一厂,新疆克拉玛依,834000
基金项目:陕西省自然科学基础研究计划一般项目(青年)项目(2018JQ5206)
摘    要:为解决因水结垢造成的管线堵塞问题,提出了变被动结垢为主动结垢的思路。针对某油田注入水,以镀锌铁为研究基质,综合动态模拟剪切实验以及SEM、EDS和浊度测试,探究碱类型和浓度对CaCO3污垢生长特性的影响机理。结果表明5种常用碱——碳酸钠Na2CO3、碳酸氢钠NaHCO3、三乙醇胺TEOA、氢氧化钙Ca(OH)2和氧化钙CaO对污垢结垢量、失钙率及结垢诱导期影响各异,其中Na2CO3对失钙速率影响显著,而CaO对结垢速率影响较为明显。其次,不同碱促使污垢形成不同的晶型晶貌,其中方块状和层状垢物易于在材料表面堆积,即有利于结垢。最后,碱浓度对污垢生长影响具有双重性,存在抑垢和促垢浓度区间。

关 键 词:  镀锌铁  结垢  失钙率  晶型晶貌
收稿时间:2018-08-01
修稿时间:2018-11-01

Effect of alkali about growth characteristics of CaCO3 on galvanized iron surface
Huayi JIANG,Hanghang CAI,Aiguo LIANG,Dingzhou ZHANG,Nana SUN,Xinmin CHONG. Effect of alkali about growth characteristics of CaCO3 on galvanized iron surface[J]. Journal of Chemical Industry and Engineering(China), 2019, 70(1): 170-178. DOI: 10.11949/j.issn.0438-1157.20180884
Authors:Huayi JIANG  Hanghang CAI  Aiguo LIANG  Dingzhou ZHANG  Nana SUN  Xinmin CHONG
Affiliation:1. Petroleum Engineering College, Xi’an Shiyou University, Xi’an 710065, Shaanxi, China2. Karamay Hongshan Oil?eld Company, Karamay 834000, Xinjiang, China3. No. 1 Production Plant of Xinjiang Oil?eld Branch Company, Karamay 834000, Xinjiang, China
Abstract:In order to solve the problem of pipeline blockage due to the water scaling, the key idea that the crystallization fouling process was changed from passive to active was proposed in this research. In view of the injected water form oil field, galvanized iron was selected as the substrate. The mechanisms of the influences of alkali types and concentrations on crystal growth were revealed using dynamic simulation experiments,SEM, EDS and liquid turbidity tests. These results were showed that: The effects of five kinds of alkalis (such as Na2CO3, NaHCO3, TEOA, Ca(OH)2 and CaO) on scale mass gains, calcium loss rate and scaling induction periods were different. Among them Na2CO3 has a significant effeet on the loss of calcium loss, while CaO has a significant effect on the rate of fouling. Secondly, the morphology of the crystal is correlated with the alkali types. If the surface of the material was capable of forming a blocky shape scale or a layered fouling, this material was beneficial for the aggregation and deposition of crystals. Finally, the alkali concentration played a twofold role in the growth of fouling, that was, to promote the aggregation of crystal and to inhibit the scale growth. In other words, there would be a preferred range of alkali concentrations.
Keywords:alkali  galvanized iron  fouling  calcium loss rate  crystal morphology  
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