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万瓦级激光光闸的热效应分析及处理
引用本文:李志杰,孔庆庆,张明栋,金子蘅,卞殷旭,沈华,朱日宏. 万瓦级激光光闸的热效应分析及处理[J]. 红外与激光工程, 2022, 51(2): 20210909-1-20210909-8. DOI: 10.3788/IRLA20210909
作者姓名:李志杰  孔庆庆  张明栋  金子蘅  卞殷旭  沈华  朱日宏
作者单位:1.南京理工大学 电子工程与光电技术学院,江苏 南京 210094
基金项目:国家重点研发计划(2019 YFB1108302);江苏省重点研发计划(BE2019114);江苏省自然科学基金(BK20201305)
摘    要:激光光闸可以将光纤激光器输出的单束激光通过多通道输出,实现激光器的“一机多用”,是现代化激光智能制造的关键性器件。由于光闸承载功率高达上万瓦,其耦合系统极易产生热效应,影响光闸使用性能。为解决万瓦级激光光闸热效应有效控制的难题,保证光闸的高效耦合与高质量光束输出,采用有限元分析法研究了光闸耦合系统的热效应物理机制,并提出一种基于水循环绕流冷却对光闸耦合系统进行热量管控的新方法。通过万瓦激光下的一系列实验验证,表明文中提出的热效应处理方法保证下,高功率激光光闸能长时间承载万瓦级功率,并保持98%以上的耦合效率,同时抑制了系统的热像差,保证了光闸输出激光的光束质量稳定性。该研究为高功率激光系统的热效应分析及处理提供了有效的手段。

关 键 词:激光光闸   热效应   有限元分析   绕流冷却
收稿时间:2021-11-20

Analysis and treatment of thermal effects in 10 kW-level optic switch
Li Zhijie,Kong Qingqing,Zhang Mingdong,Jing Ziheng,Bian Yinxu,Shen Hua,Zhu Rihong. Analysis and treatment of thermal effects in 10 kW-level optic switch[J]. Infrared and Laser Engineering, 2022, 51(2): 20210909-1-20210909-8. DOI: 10.3788/IRLA20210909
Authors:Li Zhijie  Kong Qingqing  Zhang Mingdong  Jing Ziheng  Bian Yinxu  Shen Hua  Zhu Rihong
Affiliation:1.School of Electronic and Optical Engineering, Nanjing University of Science and Technology, Nanjing 210094, China2.MIIT Key Laboratory of Advanced Solid Laser , Nanjing University of Science and Technology, Nanjing 210094, China
Abstract:The optic switch can output the single laser beam output by the fiber laser through multiple channels to realize the "one device and multiple applications" of the laser. It is the key device of modern laser intelligent manufacturing. As the power of the optic switch is up to 10 kW level, thermal effects happen easily in the coupling system, which affects the performance of the optic switch. In order to solve the problem of effective control of thermal effects, ensure the efficient coupling and high-quality output of the 10 kW-level optic switch, the physical mechanism of thermal effects in the coupling system was studied by finite element analysis. And a novel method based on water circulation and flow around cooling was proposed to control the thermal effects of the system. Through the verification of serial 10 kW-level experiments, it indicated that under the guarantee of the method proposed in this paper, the high-power optic switch was able to carry 10 kW-level power for a long time. The coupling efficiency was maintained above 98%. The thermal aberration of the system was suppressed, and the stability of the beam quality of the laser output by the optic switch can be guaranteed. This study provides an effective means for the analysis and treatment of thermal effects in the high-power laser system.
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