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1.
For almost a century vanadium oxide based catalysts have been the dominant materials in industrial processes for sulfuric acid production. A vast body of information leading to fundamental knowledge on the catalytic process was obtained by Academician [G.K. Boreskov, Catalysis in Sulphuric Acid Production, Goskhimizdat (in Russian), Moscow, 1954, p. 348]. In recent years these catalysts have also been used to clean flue gases and other SO2 containing industrial off-gases. In spite of the importance and long utilization of these industrial processes, the catalytic active species and the reaction mechanism have been virtually unknown until recent years.

It is now recognized that the working catalyst is well described by the molten salt/gas system M2S2O7–MHSO4–V2O5/SO2–O2–SO3–H2O–CO2–N2 (M=Na, K, Cs) at 400–600°C and that vanadium complexes play a key role in the catalytic reaction mechanism.

A multiinstrumental investigation that combine the efforts of four groups from four different countries has been carried out on the model system as well as on working industrial catalysts. Detailed information has been obtained on the complex and on the redox chemistry of vanadium. Based on this, a deeper understanding of the reaction mechanism has been achieved.  相似文献   


2.
The heterogeneous reactivity of NOx and SO2 with carbon has been investigated with FT-IR spectroscopy. The interaction between NO and SO2 on carbon surface have been studied in the presence and in the absence of oxygen. Thermal stabilities of surface structures, formed as a result of NOx and SO2 chemisorption have been determined by means of FT-IR spectroscopy. During the reaction of NO/O2 mixture with carbon the surface species, including C–NO2, C–ONO, C–NCO and anhydride structures are formed. It has been found that SO2 retards the oxidation reaction of carbon by oxygen. The oxidation of SO2 on carbon was found to be greatly enhanced by the presence of NO + O2 mixture. The adsorption capacity of cellulose based carbon, catalytic NOx decomposition and TPD was studied using a fixed bed flow reactor.  相似文献   

3.
The industrial SO2 oxidation catalyst VK69 deactivates at around 440°C in a 10% SO2, 11% O2, 79% N2 gas mixture. In situ EPR measurements show that the deactivation is caused by the precipitation of V(IV) compounds. DeNOx catalysts based on V2O5/TiO2, the TiO2 support, analytical grade anatase and transition metal-exchanged Al-PILCs (pillared clay) have been characterized by EPR spectroscopy and the catalytic activity of the catalysts monitored up to 500°C. Depending on the exchanged metal ion, a relatively large temperature range for the catalytic activity towards the SCR reaction was observed.  相似文献   

4.
The reaction between hydrogen and NO was studied over 1 wt.% Pd supported on NOx-sorbing material, MnOx–CeO2, at low temperatures. The result of pulse mode reactions suggest that NOx adsorbed as nitrate and/or nitrite on MnOx–CeO2 was reduced by hydrogen, which was spilt-over from Pd catalyst. The NOx storage and reduction (NSR) cycles were carried out over Pd/MnOx–CeO2 in a conventional flow reactor at 150 °C. In a storage step, NO was removed by the oxidative adsorption from a stream of 0.04–0.08% NO, 5–10% O2, and He balance. This was followed by a reducing step, where a stream of 1% H2/He was supplied to ensure the conversion of nitrate/nitrite to N2 and thus restore the adsorbability. It was revealed that the NSR cycle is much more suitable for the H2–deNOx process in excess O2, compared to a conventional steady state reaction mode.  相似文献   

5.
Selective catalytic reduction (SCR) of NO with methane in the presence of excess oxygen has been investigated over a series of Mn-loaded sulfated zirconia (SZ) catalysts. It was found that the Mn/SZ with a metal loading of 2–3 wt.% exhibited high activity for the NO reduction, and the maximum NO conversion over the Mn/SZ catalyst was higher than that over Mn/HZSM-5. NH3–TPD results of the catalysts showed that the sulfation process of the supports resulted in the generation of strong acid sites, which is essential for the SCR of NO with methane. On the other hand, the N2 adsorption and the H2–TPR of the catalysts demonstrated that the presence of the SO42− species promoted the dispersion of the metal species and made the Mn species less reducible. Such an increased dispersion of metal species suppressed the combustion reaction of CH4 by O2 and increased the selectivity towards NO. The Mn/SZ catalysts prepared by different methods exhibited similar activities in the SCR of NO with methane, indicating the importance of SO42−. The most attractive feature of the Mn/SZ catalysts was that they were more tolerant to water and SO2 poisoning than Mn/HZSM-5 catalysts and exhibited higher reversibility after removal of SO2.  相似文献   

6.
Simultaneous dry removal of SO2 and NOx from flue gas has been investigated using a powder-particle fluidized bed. In a process of flue gas desulfurization by use of solid sorbents such as FeO (dust from a steel plant) and CuO, the smaller the particle size of sorbents, the higher the expected SO2 conversion. In a powder-particle fluidized bed (PPFB), fine particles less than 40 μm in diameter fed into the bed are fluidized with coarse particles. But only the fine particles are entrained from the bed, and their residence time in the bed is remarkably long.

The reduction of NOx with NH3 in the fluidized bed is catalyzed by coarse particles or both coarse and fine particles. In this study, PPFB was applied to simultaneous dry SO2/NOx removal process, and several kinds of sorbents or catalysts were evaluated in a PPFB. Using the selected sorbents and catalysts, kinetic measurements were made in the temperature range of 300 to 600°C. SO2 removal efficiencies were affected by reaction temperature, sorbent/S ratio, and static bed height. NOx removal efficiencies in excess of 95% were achieved at NH3/NOx mole ratio of 1.0. When FeO was used as sorbent, SO2 conversion increased with increasing temperature and reached 80% at 600°C.  相似文献   


7.
Operating the SCR DeNOx reactor at temperatures below 200 °C results in a considerable saving in operating costs. Plant experience shows that on the catalysts in these second generation DeNOx plants, even for flue gases with SO2 concentration below 10 mg/m3, over 1–2 years operating time sizeable quantities of ammonium sulfates accumulate. Ammonium sulfates deposited on V2O5–WO3/TiO2 catalysts react with NOx to nitrogen and sulfuric acid. Second-order rate constants of this reaction for temperatures of 170 °C have been derived. It could be shown that the sulfuric acid formed on the catalyst is displaced by water vapour and desorbs resulting in gas phase concentrations of up to 6.5 mg acid/m3 flue gas. Plant equipment downstream of the ammonium sulfate containing low temperature DeNOx catalysts has to be protected against the corrosive action of the sulfuric acid in the flue gases leaving the DeNOx reactor.  相似文献   

8.
SO2, which is an air pollutant causing acid rain and smog, can be converted into elemental sulfur in direct sulfur recovery process (DSRP). SO2 reduction was performed over catalyst in DSRP. In this study, SnO2-ZrO2 catalysts were prepared by a co-precipitation method, and CO and coal gas, which contains H2, CO, CO2 and H2O, were used as reductants. The reactivity profile of the SO2 reduction over the catalysts was investigated at the various reaction conditions as follows: reaction temperature of 300–550 °C, space velocity of 5000–30,000 cm3/g-cat. h, [reductant]/[SO2] molar ratio of 1.0–4.0 and Sn/Zr molar ratio of SnO2-ZrO2 catalysts 0/1, 2/8, 3/5, 5/5, 2/1, 3/1, 4/1 and 1/0. SnO2-ZrO2 (Sn/Zr = 2/1) catalyst showed the best performance for the SO2 reduction in DSRP on the basis of our experimental results. The optimized reaction temperature and space velocity were 325 °C and 10,000 cm3/g-cat. h, respectively. The optimal molar ratio of [reductant]/[SO2] varied with the reductants, that is, 2.0 for CO and 2.5 for coal gas. SO2 conversion of 98% and sulfur yield of 78% were achieved with the coal gas.  相似文献   

9.
We present a systematic study of the NH3-SCR reactivity over a commercial V2O5–WO3/TiO2 catalyst in a wide range of temperatures and NO/NO2 feed ratios, which cover (and exceed) those of interest for industrial applications to the aftertreatment of exhaust gases from diesel vehicles. The experiments confirm that the best deNOx efficiency is achieved with a 1/1 NO/NO2 feed ratio. The main reactions prevailing at the different operating conditions have been identified, and an overall reaction scheme is herein proposed.

Particular attention has been paid to the role of ammonium nitrate, which forms rapidly at low temperatures and with excess NO2, determining a lower N2 selectivity of the deNOx process. Data are presented which show that the chemistry of the NO/NO2–NH3 reacting system can be fully interpreted according to a mechanism which involves: (i) dimerization/disproportion of NO2 and reaction with NH3 and water to give ammonium nitrite and ammonium nitrate; (ii) reduction of ammonium nitrate by NO to ammonium nitrite; (iii) decomposition of ammonium nitrite to nitrogen. Such a scheme explains the peculiar deNOx reactivity at low temperature in the presence of NO2, the optimal stoichiometry (NO/NO2 = 1/1), and the observed selectivities to all the major N-containing products (N2, NH4NO3, HNO3, N2O). It also provides the basis for the development of a mechanistic kinetic model of the NO/NO2–NH3 SCR reacting system.  相似文献   


10.
In this work, we investigated the activity and stability of Ag–alumina catalysts for the SCR of NO with methane in gas streams with a high concentration of SO2, typical of coal-fired power plant flue gases. Ag–alumina catalysts were prepared by coprecipitation–gelation, and dilute nitric-acid solutions were used to remove weakly bound silver species from the surface of the as prepared catalysts after calcination. SO2 has a severe inhibitory effect, essentially quenching the CH4-SCR reaction on this type catalysts at temperatures <600 °C. SO2 adsorbs strongly on the surface forming aluminum and silver sulfates that are not active for CH4-SCR of NOx. Above 600 °C, however, the reaction takes place without catalyst deactivation even in the presence of 1000 ppm SO2. The reaction light-off coincides with the onset of silver sulfate decomposition, indicating the critical role of silver in the reaction mechanism. SO2 is reversibly adsorbed on silver above 600 °C. While alumina sites remain sulfated, this does not hinder the reaction. Sulfation of alumina only decreases the extent of adsoption of NOx, but adsorption of NOx is not the limiting step. Methane activation is the limiting step, hence the presence of sulfur-free Ag–O–Al species is a requirement for the reaction. Strong adsorption of SO2 on Ag–alumina decreases the rates of the reaction, and increases the activation energies of both the reduction of NO to N2 and the oxidation of CH4, the latter more than the former. Our results indicate partial contribution of gas phase reactions to the formation of N2 above 600 °C. H2O does not inhibit the reaction at 625 °C, and the effect of co-addition of H2O and SO2 is totally reversible.  相似文献   

11.
The activity of several catalysts are studied in the soot combustion reaction using air and NO/air as oxidising agents. Over Al2O3-supported catalysts NO(g) is a promoter for the combustion reaction with the extent of promotion depending on the Na loading. Over these catalysts SO42− poisons this promotion by preventing NO oxidation through a site blocking mechanism. SiO2 is unable to adsorb NO or catalyse its oxidation and over SiO2-supported Na catalysts NO(g) inhibits the combustion reaction. This is ascribed to a competition between NO and O2. Over Fe-ZSM-5 catalysts the presence of a NOx trapping component does not increase the combustion of soot in the presence of NO(g) and it is proposed that this previously reported effect is only seen under continuous NOx trap operation as NO2 is periodically released during regeneration and thus available for soot combustion. Experiments during which the [NO](g) is varied show that CO, rather than an adsorbed carbonyl-like intermediate, is formed upon reaction between NO2 (the proposed oxygen carrier) and soot.  相似文献   

12.
Reaction activities of several developed catalysts for NO oxidation and NOx (NO + NO2) reduction have been determined in a fixed bed differential reactor. Among all the catalysts tested, Co3O4 based catalysts are the most active ones for both NO oxidation and NOx reduction reactions even at high space velocity (SV) and low temperature in the fast selective catalytic reduction (SCR) process. Over Co3O4 catalyst, the effects of calcination temperatures, SO2 concentration, optimum SV for 50% conversion of NO to NO2 were determined. Also, Co3O4 based catalysts (Co3O4-WO3) exhibit significantly higher conversion than all the developed DeNOx catalysts (supported/unsupported) having maximum conversion of NOx even at lower temperature and higher SV since the mixed oxide Co-W nanocomposite is formed. In case of the fast SCR, N2O formation over Co3O4-WO3 catalyst is far less than that over the other catalysts but the standard SCR produces high concentration of N2O over all the catalysts. The effect of SO2 concentration on NOx reduction is found to be almost negligible may be due to the presence of WO3 that resists SO2 oxidation.  相似文献   

13.
Ag-based catalysts supported on various metal oxides, Al2O3, TiO2, and TiO2–Al2O3, were prepared by the sol–gel method. The effect of SO2 on catalytic activity was investigated for NO reduction with propene under lean burn condition. The results showed the catalytic activities were greatly enhanced on Ag/TiO2–Al2O3 in comparison to Ag/Al2O3 and Ag/TiO2, especially in the low temperature region. Application of different characterization techniques revealed that the activity enhancement was correlated with the properties of the support material. Silver was highly dispersed over the amorphous system of TiO2–Al2O3. NO3 rather than NO2 or NOx reacted with the carboxylate species to form CN or NCO. NO2 was the predominant desorption species in the temperature programmed desorption (TPD) of NO on Ag/TiO2–Al2O3. More amount of formate (HCOO) and CN were generated on the Ag/TiO2–Al2O3 catalyst than the Ag/Al2O3 catalyst, due to an increased number of Lewis acid sites. Sulfate species, resulted from SO2 oxidation, played dual roles on catalytic activity. On aged samples, the slow decomposition of accumulated sulfate species on catalyst surface led to poor NO conversion due to the blockage of these species on active sites. On the other hand, catalytic activity was greatly enhanced in the low temperature region because of the enhanced intensity of Lewis acid site caused by the adsorbed sulfate species. The rate of sulfate accumulation on the Ag/TiO2–Al2O3 system was relatively slow. As a consequence, the system showed superior capability for selective adsorption of NO and SO2 toleration to the Ag/Al2O3 catalyst.  相似文献   

14.
Mixed oxides of Co3O4–TiO2 have shown the highest catalytic activity for the reduction of SO2 by CO among catalysts that have been developed so far. Almost zero conversion was observed with cobalt alone, whereas a high conversion was obtained with TiO2 especially at high temperatures. There existed a strong synergistic promotional effect in the conversion of SO2 when cobalt was mixed with TiO2. The synergistic effect observed with mixed oxides is caused by simultaneous contributions from two different reaction routes via COS intermediate mechanism and modified redox mechanism. The synergistic effect that is caused by the COS mechanism has a smaller amount of contribution in the conversion increase and remains almost constant with an increase in the reaction temperature. A larger portion of the synergistic effect is contributed from the modified redox mechanism especially at low temperatures, but the effect disappears at temperatures above 450°C. It is found that the introduction of cobalt into TiO2 produces COS by the reaction between sulfided CoS2 and CO even at low temperatures. The COS intermediate can react with SO2 to produce an additional sulfur via the COS intermediate mechanism, and also behaves as a strong reductant to keep oxygen vacancies on the TiO2 in a high concentration for the production of sulfur via modified redox mechanism.  相似文献   

15.
TiO2-SiO2 with various compositions prepared by the coprecipitation method and vanadia loaded on TiO2-SiO2 were investigated with respect to their physico-chemical characteristics and catalytic behavior in SCR of NO by NH3 and in the undesired oxidation of SO2 to SO3, using BET, XRD, XPS, NH3-TPD, acidity measurement by the titration method and activity test. TiO2-SiO2, compared with pure TiO2, exhibits a remarkably stronger acidity, a higher BET surface area, a lower crystallinity of anatase titania and results in allowing a good thermal stability and a higher vanadia dispersion on the support up to high loadings of 15 wt% V2O5. The SCR activity and N2 selectivity are found to be more excellent over vanadia loaded on TiO2-SiO2 with 10–20 mol% of SiO2 than over that on pure TiO2, and this is considered to be associated with highly dispersed vanadia on the supports and large amounts of NH3 adsorbed on the catalysts. With increasing SiO2 content, the remarkable activity decrease in the oxidation of SO2 to SO3, favorable for industrial SCR catalysts, was also observed, strongly depending on the existence of vanadium species of the oxidation state close to V4+ on TiO2-SiO2, while V5+ exists on TiO2, according to XPS. It is concluded that vanadia loaded on Ti-rich TiO2-SiO2 with low SiO2 content is suitable as SCR catalysts for sulfur-containing exhaust gases due to showing not only the excellent de-NOx activity but also the low SO2 oxidation performance.  相似文献   

16.
MnOx–CeO2 mixed oxides prepared by sol–gel method, coprecipitation method and modified coprecipitation method were investigated for the complete oxidation of formaldehyde. Structure analysis by H2-TPR and XPS revealed that there were more Mn4+ species and richer lattice oxygen on the surface of the catalyst prepared by the modified coprecipitation method than those of the catalysts prepared by sol–gel and coprecipitation methods, resulting in much higher catalytic activity toward complete oxidation of formaldehyde. The effect of calcination temperature on the structural features and catalytic behavior of the MnOx–CeO2 mixed oxides prepared by the modified coprecipitation was further examined, and the catalyst calcined at 773 K showed 100% formaldehyde conversion at a temperature as low as 373 K. For the samples calcined below 773 K, no any diffraction peak corresponding to manganese oxides could be detected by XRD measurement due to the formation of MnOx–CeO2 solid solution. While the diffraction peaks corresponding to MnO2 phase in the samples calcined above 773 K were clearly observed, indicating the occurrence of phase segregation between MnO2 and CeO2. Accordingly, it was supposed that the strong interaction between MnOx and CeO2, which depends on the preparation route and the calcination temperature, played a crucial role in determining the catalytic activity toward the complete oxidation of formaldehyde.  相似文献   

17.
The effect of SO2 addition on the oxidation of ethyl acetate, ethanol, propane and propene, over Pt/γ-Al2O3 and Pt/SiO2 has been investigated. The reactants (300–800 vol. ppm) were mixed with air and led through the catalyst bed. The conversions below and above light-off were recorded both in the absence and in the presence of 1–100 vol. ppm SO2. For the alumina-supported catalyst, the conversion of ethyl acetate, ethanol and propane was promoted by the addition of SO2, while the conversion of propene was inhibited. The effect of SO2 was reversible, i.e. the conversion of the reactants returned towards the initial values when SO2 was turned off. However, this recovery was quite slow. The oxidation of propane was inhibited by water, both in absence and presence of SO2. For the silica-supported catalyst no significant effect of SO2 could be observed on the conversion of ethyl acetate, ethanol or propane, whereas the conversion of propene was inhibited by the presence of SO2. In situ FTIR measurements revealed the presence of surface sulphates on the Pt/γ-Al2O3 catalyst with and after SO2 addition. It is proposed that these sulphate groups enhance the oxidation of propane, ethyl acetate and ethanol by creating additional reaction pathways to Pt on the surface of the Pt/γ-Al2O3 catalyst.  相似文献   

18.
Pt-USY was used for the selective catalytic reduction of NOx with hydrocarbons in the presence of excess oxygen. The catalyst was prepared by an ion-exchange method and characterized by XRD, TEM, CO chemisorption, and Ar adsorption at 87 K. The platinum particle size distribution was found to be broad (2–20 nm), with no apparent sintering of the active phase during the HC-SCR process after 25 h time-on-stream. Generally, large metal clusters (>15 nm) are situated at the external surface of the zeolite, while the smaller ones are located in the pores of the support. Pt-USY shows an excellent activity in the deNOx reaction (molar NOx conversion 90% at 475 K) with propene as the reductant in 5 kPa O2, as well as stable operation during time-on-stream. Propane only yields a low NOx conversion compared to propene. The presence of high oxygen contents (5–10 kPa O2) slightly inhibits the reaction. No significant decrease in deNOx activity was observed at high space velocities (up to 100,000 h−1). The presence of SO2 and H2O in the feed stream did not significantly affect the deNOx activity. Pt-USY performs better under lean-burn conditions than other Pt-catalysts supported on e.g. ZSM-5, Al2O3, or SiO2. The selectivity to N2 was similar to the other Pt-based catalysts (30%), the other major product being N2O.  相似文献   

19.
To get the low temperature sulfur resistant V2O5/TiO2 catalysts quantum chemical calculation study was carried out. After selecting suitable promoters (Se, Sb, Cu, S, B, Bi, Pb and P), respective metal promoted V2O5/TiO2 catalysts were prepared by impregnation method and characterized by X-ray diffraction (XRD) and Brunner Emmett Teller surface area (BET-SA). Se, Sb, Cu, S promoted V2O5/TiO2 catalysts showed high catalytic activity for NH3 selective catalytic reduction (NH3-SCR) of NOx carried at temperatures between 150 and 400 °C. The conversion efficiency followed in the order of Se > Sb > S > V2O5/TiO2 > Cu but Se was excluded because of its high vapor pressure. An optimal 2 wt% ‘Sb’ loading was found over V2O5/TiO2 for maximum NOx conversion, which also showed high resistance to SO2 in presence of water when compared to other metal promoters. In situ electrical conductivity measurement was carried out for Sb(2%)/V2O5/TiO2 and compared with commercial W(10%)V2O5/TiO2 catalyst. High electrical conductivity difference (ΔG) for Sb(2%)/V2O5/TiO2 catalyst with temperature was observed. SO2 deactivation experiments were carried out for Sb(2%)/V2O5/TiO2 and W(10%)/V2O5/TiO2 at a temperature of 230 °C for 90 h, resulted Sb(2%)/V2O5/TiO2 was efficient catalyst. BET-SA, X-ray photoelectron spectroscopy (XPS) and carbon, hydrogen, nitrogen and sulfur (CHNS) elemental analysis of spent catalysts well proved the presence of high ammonium sulfate salts over W(10%)/V2O5/TiO2 than Sb(2%)/V2O5/TiO2 catalyst.  相似文献   

20.
The catalytic activities of Pt and Au supported on TiO2 were compared with respect to the oxidation of CO and propane. While the Au catalysts showed higher activities for CO oxidation, the Pt catalysts were more active for propane combustion. A strong de-activation of the CO oxidation activity by SO2 was observed only over the TiO2-supported Au catalyst, indicating that SO2 can block the active sites for CO oxidation over Au catalysts. The results are consistent with a model in which the perimeter sites have a special role in the CO oxidation reaction over Au catalysts.  相似文献   

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